Detect the characteristics of the engine cylinder inner surface (holes, scratches, cracks, etc.) non-contact and at high speed in each process of the production line!
A probe that integrates a 360° illuminating device and lens is inserted into the cylinder, moving while capturing and generating high-speed, distortion-free images of the bore's inner surface. There are numerous achievements in quality inspection for each process of thermal spray bore engines for German automotive manufacturers and tool manufacturers. ■ Main Features • Automatic inspection of the bore inner surface using a 360° round lens • Detection of common surface defects (blow holes, porosity, scratches, etc.) • Measurable bore diameter: 68-110mm • Image extraction during operation • High detection speed • Utilizes the latest CMOS sensor technology • Front collision prevention safety feature ■ Options • Simultaneous absolute diameter measurement possible (0-180°, 90-270°) • 3D imaging of surface conditions possible (differentiation between holes and contamination)
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basic information
Measurable diameter / 68-110mm (focus adjustment by motor drive) Image sensor / CMOS technology Illumination of the measurement object / Built-in LED lighting Protection / Built-in Cycle time / 22 seconds or less (for 4-cylinder block) Scratch detection limit / Scratches, grooves, cracks, etc. with a width of 50μm Surface / Finishes from matte to glossy (mirror-like) and rough surfaces
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Applications/Examples of results
Applicable applications (various internal scratches and hole inspections) • Engine bores • Cylinder liners • Transmission housings • Piston rods for trucks • Steering housings
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Company information
Our company was established in June 2000 as a sales and maintenance company for various internal shape distortion measuring instruments 'Incometer' and ultrasonic belt tension meters 'Clavis' from the German company Hommel-Etamic, which were handled by Moriya Shokai Co., Ltd. In particular, for research and development related to automotive engines and vehicle dynamics, we investigate and select equipment that best fits the needs of our customers from both the global and domestic markets, based on the know-how we have accumulated over many years in the measurement industry. We also provide cutting-edge information and propose system solutions, including software development.