Vacuum Forming: Achieving a Cleaner Production Environment with Dust and Insect Prevention Measures

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last updated：May 20, 2020

照和樹脂

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Vacuum forming with dust and insect prevention measures, achieving a cleaner production environment! We develop precision trays and food trays!

Showa Resin Co., Ltd. provides a "vacuum forming" technology that heats and softens thermoplastic resin sheets, then draws air out between the sheet and the mold under vacuum to closely adhere the sheet to the mold and create a specified shape. We have implemented dust and insect control measures, including a clean room, to achieve a cleaner production environment. We are developing various precision trays and food trays, including trays for automatic control robots. **Features of Vacuum Forming Trays** - High-quality and low-cost solutions to meet diverse customer needs - Hygienic, high-quality plastic products - Realization of small lot production and short delivery times - Obtained ISO 9001/2008 certification → We ensure quality management for customer satisfaction - Production environment in a clean room → Particle management - Participation in IDEMA JAPAN → Research on ESD characteristics - From planning and design to prototyping and mass production → Trays for precision and automatic machines, as well as blisters and shipping shell packs - Production with 2mm sheets (capable of thick continuous molding) - Deep draw molding (maximum depth of 220mm) - Production with composite sheets - Research and development of environmentally friendly materials - Development of biodegradable materials - Development of raw materials for composite plastics and cellulose-based plastics

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Our company possesses clean rooms with high cleanliness standards in the industry. Our clean rooms achieve high specifications with measured values of 8,000 to 10,000 near the molding machines, 5,000 to 6,000 on the entrance and pass box sides, and an average class of 5,000. We cater to a wide range of needs, including ultra-precision electronic components and medical-related products. As demand continues to rise in recent years, we will continue to produce clean and safe products. 【Our Commitment to Clean Rooms at Showa Resin】 - We use work uniforms that have been completely dust-free through special cleaning. - We thoroughly manage the indoor environment using a visualization rule with an internal checklist (particle counter). - Near the inspection and packaging processes, we have installed a greater number of HEPA filters compared to standard settings to enhance dust prevention. *For more details, please refer to the PDF document or feel free to contact us.