【Basics of Prototype Sheet Metal Design】Explanation of the two classifications (methods) of prototype sheet metal.
There are two main methods (approaches) for prototype sheet metal fabrication. One is "shape prototype sheet metal," where we create a unique press die (simple) for the product and focus on forming processes. The other is "precision prototype sheet metal," where we utilize general-purpose dies and machines to proceed without creating dedicated dies. [Methods] ■ Shape Prototype Sheet Metal - Mainly for automotive and agricultural press parts ■ Precision Prototype Sheet Metal - For heavy and light electrical components, machine tool parts *For more details, please refer to the PDF materials or feel free to contact us.
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【Prototype Sheet Metal】 - Processing methods for products based on the premise of forming three-dimensional shapes. - Create necessary shapes through the production and press processing of laminated molds and ZAS molds, followed by processing such as holes and trim lines (outer periphery). - There is also an aspect of identifying defects with the premise of mass production parts. 【Precision Prototype Sheet Metal】 - A method that utilizes general-purpose machines and molds to form shapes at the unfolding stage of two-dimensional flat plates, creating product shapes with general-purpose machines such as press brakes. - Utilizing two-dimensional laser processing machines and NCT processing machines, leveraging low-cost molds and partial simple molds. - Avoiding high costs for product-specific tools. - Achieving products while minimizing initial costs. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Hayano Kanko Co., Ltd. is a company that specializes in the production of automotive prototype sheet metal, achieving high precision, short delivery times, and a variety of products. From 3D laser processing to handmade items, we propose prototypes tailored to our customers' needs. In the face of increasingly complex and difficult-to-form parts, we view challenging issues as opportunities to meet needs and will continue to provide higher quality components. Manufacturers struggling with short delivery times and trading companies facing budget constraints are welcome to contact us.