[VA Proposal] Cost and Labor Reduction through Process Conversion of Molded Parts - Case Studies
Reduce costs and man-hours for formed parts such as "forging + cutting" and riveting through VA proposals by changing the construction method! *Case study collection available as a gift.
At Tokuhatsu, we utilize a variety of press processing technologies such as blanking, bending, drawing, shaving, and cold forging to produce high-quality products. We have achieved a process conversion using progressive presses without dedicated press machines. While different processing methods typically require specialized presses, our company designs molds to enable all manufacturing with general-purpose press machines. This booklet introduces examples of cost reduction and quality improvement achieved through process conversion leveraging our years of experience and know-how. [Contents (partial)] - Increased thickness processing - High-strength drawing processing - Transforming "forging + cutting" into "press processing" - Processing of irregular wire *For more details, please download the PDF or feel free to contact us.
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【Examples of Processed Products】 Retainers / Brackets / Pins / Pin Locks / Snap Rings 【VA Proposal Example】 ■ Method: Forging + Cutting Parts → Press Processing ■ Product Name: Retainer ■ Application: Seat for fastening ball bushes * We offer various processing methods tailored to customer needs. * For details, please download the PDF or feel free to contact us.
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Product Introduction [Washers, spacers, plates, retaining rings, disc springs, coil waves, eccentric and concentric snap rings, shims, flat springs, various sliding parts, press parts] Processing Technology [Progressive press processing, multi-forming, fine groove press processing, pressing of sintered, machined, and fine blanking products, austempering] Features and Technology [Fine groove processing, fine hole processing, thickening processing, irregular wire processing, high precision plate thickness, miniaturization proposals, in-house mold production, heat-resistant steel, handling of JIS products, friction coefficient reduction, independent prototyping, unit performance improvement] Our company boasts high quality with manufacturing technology cultivated over nearly 80 years, guided by the motto "Let's be particular about manufacturing, let's earn trust." We have a world-class sales volume of washers (570 million pieces/month), with major Japanese automotive companies as primary users. The sales department, development and technology division, quality assurance division, and manufacturing division collaborate from development to design, prototyping, and mass production to create products that satisfy our customers. This comprehensive strength is our company's advantage. We are investing management resources into the manufacturing and sales of high value-added products that require advanced manufacturing technology, such as precision plates with micron-level oil grooves (components for electromagnetic clutches), aiming for business expansion.