Simple pallet changer for external setup of a gantry-type 5-axis machining center.

basic information

The product consists of two cast iron pallets that fit the table size of the gate-type five-sided machining center being used. (1) Pallet Size The top surface (effective area) is based on the machine table size, with a width direction of +100mm and a length direction of ±0mm. (2) Compatible Sizes (Machine Table Size) 2,000 x 3,000, 2,000 x 4,000, 2,000 x 5,000, 2,500 x 4,000, 2,500 x 5,000, 3,000 x 5,000 (the standard height is 200mm for all). (Other sizes can be discussed.) (3) Pallet Top Surface Specifications T-slots: Will match the specifications of the machine's table. (4) Pallet Positioning Utilizes the T-slots and end faces of the machine table. (No additional work required) (5) Pallet Fixing (Clamping) Method Can be clamped using T-slot nuts and bolts. (6) Lifting Wire Hook Fittings Wire hook fittings are inserted into the holes on the sides of the pallet (two on each side), and wires are hung there to lift with a crane.

Price range

P6

Delivery Time

Applications/Examples of results

(1) Improving productivity / Reducing costs For example, if a cycle of processing takes 4 hours + setup 1 hour = a total of 5 hours, and this is performed 4 times a day, by reducing the 1 hour of setup work done on the processing machine to just a pallet change, it would result in a time saving of about 4 hours per day, allowing for one additional processing cycle. This would significantly increase productivity to 125%. In monetary terms, over 250 days a year, this would lead to a cost reduction of approximately 1,000 hours = about 8,000,000 yen. (2) A work environment that can utilize senior workers With the ability to perform external setup work using pallets, a) Sufficient time can be allocated for external setup, including cleaning, allowing for work standardization. b) Workability and safety can be significantly improved.