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  6. Atmospheric gas and system for metal heat treatment

Atmospheric gas and system for metal heat treatment

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last updated:Mar 30, 2018

三光堂
三光堂
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Nitrogen-based heat treatment atmosphere applications that do not require a transformation furnace.

Atmospheric gases and systems based on nitrogen gas from various transformation gases (AX, DX, NX, RX) - Easy to change the composition of the atmospheric gas - High-quality and high-purity components of the atmospheric gas - Simple operation and high safety - Easy environmental management

    gearOther machine toolsSteel
窒素ベース熱処理カタログ表紙.jpg

Atmospheric gas and system for metal heat treatment

窒素ベース熱処理カタログ表紙.jpg
窒素ベース熱処理カタログ表紙.jpg
  • Related Link - http://www.sankodo-co.jp

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basic information

–DX gas; RX gas to N2 + H2 + CxHy → carburizing gas –NX gas; DX gas to N2 + H2 + CO → carburizing gas –N2 + RX gas to N2 + methanol → non-oxidizing gas –AX gas to N2 + H2 → non-oxidizing, reducing gas ↓ Non-decoking annealing of carbon steel Hardening and tempering of steel Sintering of carbon steel Brazing of iron-copper alloys Carburizing of carbon steel by methanol addition

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Applications/Examples of results

Brazing process (heat exchangers, torque converter blades, etc.) → N2 + H2 Sintering process (bearings, motors, pulleys, etc.) → N2 + H2 Purification (wire, pipe, flexible hose, etc.) → N2, H2, CO Carburizing, quenching (gears, bearings, razors, etc.) → N2 + methanol Furnace atmosphere retention → N2

Detailed information

  • オールケース炉.jpg

    All-case furnace At the Application Development Center, we own heat treatment and inspection equipment, allowing us to consistently conduct heat treatment tests on sample products and their quality inspections. All-case furnace specifications Setting temperature: up to 950°C Processing capacity: gross 400kg Atmospheric gas flow: 10Nm3/H

  • メッシュベルト炉.jpg

    Mesh Belt Furnace At the Application Development Center, we own heat treatment and inspection equipment, allowing us to conduct a consistent process from heat treatment testing of sample products to quality inspection. Mesh Belt Furnace Equipment Specifications Set Temperature: RBO 650℃ Preheating: 850℃ Heating: 1,150℃ Belt Size: 12 inches Atmospheric Gas Volume: 14 Nm3/H

  • 組成写真.jpg

    Composition Photo At the Application Development Center, we own heat treatment equipment and inspection facilities, allowing us to conduct a consistent process from heat treatment testing of sample products to quality inspection. Organizational Photo (Inverted Microscope) Hardness Distribution Measurement (Micro Vickers Hardness Tester) Surface Hardness Tester (Rockwell Hardness Tester)

  • ALNAT_ZONE.jpg

    ALNAT ZONE is a system designed to create an atmosphere profile for continuous furnaces. From the perspective of gas manufacturers, it controls the flow of gas within the furnace body and supplies the necessary amount of reducing gas to the required areas, significantly contributing to cost improvement and quality stabilization.

  • ALNAT_C.jpg

    ALNAT C creates the necessary atmosphere by decomposing methanol within the furnace without using conventional reforming gas and diluting it with N2. These processes allow for: - Reduction in the maintenance and management of the reforming furnace. - The ability to create various atmospheres equivalent to DX gas and RX gas by changing the mixing ratio.

Line up(4)

Model number overview
DX gas; RX gas to N2 + H2 + CxHy Carburizing atmosphere gas system
NX gas; DX gas to N2 + H2 + CO Carburizing atmosphere gas system
N2 + RX gas to N2 + methanol Non-oxidizing atmosphere gas system
AX gas to N2 + H2 Non-oxidizing, reducing atmosphere gas system

Company information

三光堂

三光堂

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Sankodo Co., Ltd. is a company that handles oxygen, nitrogen, hydrogen, carbon dioxide, helium, argon, industrial chemicals, and more, providing solutions in various fields. Based on years of accumulated experience and knowledge, we offer optimal plans to our customers by considering safety, efficiency, and environmental factors from multiple perspectives.

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