Fill the casting defects that occur in cast parts and die-cast parts with acrylic resin!
Casting parts and die-cast parts can develop various sizes of casting defects during their manufacturing process due to different causes. The technique of using acrylic resin to fill these casting defects in casting and die-cast parts is called "impregnation processing," which can transform defective products into good ones. Additionally, this leads to the remediation of defective castings, improved reliability and quality, and potential total cost reduction. 【Features】 ■ Remediation of defective products ■ Improvement of part strength ■ Enhanced reliability and quality assurance ■ Prevention of cloudiness, swelling, and peeling ■ Reduction of total costs ■ Improved machinability for sintered bodies *For more details, please request materials or view the PDF data from the download section.
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basic information
【Basic Impregnation Process】 1. Pre-treatment (• Degreasing and cleaning • Drying • Cooling) 2. Impregnation treatment (• Vacuum pressure impregnation • Draining and recovery) 3. Cleaning process (• First cleaning • Second cleaning • Third cleaning) 4. Curing process (• Hot water curing) 5. Completion of impregnation (• Drying • Cooling) *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Examples of Immersion】 ■ Automotive parts, automotive gear parts, automotive muffler parts, motorcycle engine parts ■ Marine parts, machinery robot parts, copier parts, electrical equipment motor parts ■ Equipment, individual valves, agricultural machinery engine parts, air conditioning equipment parts, gas equipment parts ■ Camera parts, telescope parts, and others *For more details, please refer to the PDF document or feel free to contact us.
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Company information
At Japan Inspection Equipment, we assist in improving the safety and quality of various industrial products. Our business is broadly developed around technologies for detecting defects in industrial products and components, as well as technologies for addressing those defects. In the area of impregnation processing, we have achieved results in remedying defective products, implementing preservation measures, preventing surface treatment swelling, and enhancing component strength. In the field of non-destructive testing, we contribute to the safety of various components in power generation facilities, chemical plants, metal materials, aircraft, ships, and automobiles.