Transform machining processes such as cutting, grinding, casting, and assembly into progressive die stamping!
Since our establishment, we have internalized the design and manufacturing of molds. We are capable of a speedy integrated production process from development to prototyping to mass production. Additionally, we can design and manufacture dedicated machines in-house. Since 2001, we have been focusing on cold forging progressive processing. We also manufacture molds and dedicated machines in-house, so please feel free to consult us for challenging projects. *For more details, please refer to the PDF materials or feel free to contact us.
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basic information
**Features** ■Mold Technology - By in-house manufacturing of molds, we can quickly produce prototypes from trial molds. - We can develop new processing methods. ■Equipment - With high rigidity and high precision presses, including servo presses, we can perform processing that cannot be done with crank presses. ■Production Technology - We are committed to training skilled personnel in press technology to produce high-quality mass production. *For more details, please refer to the PDF document or feel free to contact us.*
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Applications/Examples of results
【Processing Examples】 <1> ■Features: 1. Groove pressing with a width of 5.4 and a depth of 2.5 2. Serration processing on the inner diameter ■Material: SPFH540 ■Thickness: t4.5 <2> ■Features: Normally, significant thinning occurs during beading processing, but to maximize the seating surface, thinning after beading is kept below R0.4 ■Material: S45C ■Thickness: t3.2 <3> ■Features: 1. Full circumferential shearing processing 2. Corner R0.5 MAX ■Material: SPHC ■Thickness: t5.0 <4> ■Features: 1. Reducing thickness from t4.5 to a flange thickness of 1.8 2. Transitioning from cutting to a different processing method ■Material: S55C ■Thickness: t4.5 *For more details, please refer to the PDF document or feel free to contact us.
Detailed information
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<2> <2> ■Features: In bar turning processing, large deformation usually occurs, but to maximize the seat surface, the deformation after bar turning is kept to R0.4 or less. ■Material: S45C ■Plate thickness: t3.2
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<3> ■Features: 1. Full circumference shearing processing 2. Corner R0.5 MAX ■Material: SPHC ■Thickness: t5.0
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<4> ■Features: 1. Reduced thickness from t4.5 to a flange thickness of 1.8 2. Method transition from cutting ■Material: S55C ■Plate thickness: t4.5
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Company information
Sato Metal Industry Co., Ltd. has been supplying parts to various industries, including automotive parts, bicycle parts, and various consumer goods, as a manufacturer specializing in metal press processing. Since its establishment in 1948, we have utilized our long-standing know-how in designing and manufacturing molds in-house, enabling us to produce from development and prototyping to mass production. In recent years, in response to further cost reduction and rationalization, we have been challenging new methods and processing areas, such as sheet forging processing using high-rigidity presses and three-dimensional forming processing using servo presses, as a transition from machining and casting. We are also capable of designing and manufacturing dedicated machines in-house. Since 2001, we have been focusing on cold forging progressive processing. In 2005, we obtained ISO 9001 certification and are committed to improving quality and customer satisfaction on a daily basis.