Transform machining processes such as cutting, grinding, casting, and assembly into progressive die stamping!
Since our establishment, we have internalized the design and production of molds. We are capable of a speedy integrated production process from development to prototyping to mass production. Additionally, we can also design and manufacture dedicated machines in-house. Since 2001, we have been focusing on cold forging progressive processing. As we manufacture molds and dedicated machines ourselves, please feel free to consult us for challenging projects. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Features】 ■Mold Technology - By in-house production of molds, we can quickly create prototypes from trial molds. - Development of new processing methods is possible. ■Equipment - With high rigidity and high precision presses, including servo presses, we can perform processing that cannot be done with crank presses. ■Production Technology - We are committed to training skilled personnel in press technology to produce high-quality mass production. *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Processing Examples】 <1> ■Features: 1. Hole processing with a press for φ1.0 on t6.0 2. Processing limit for the smallest hole with a press, exceeding "t=φ" 3. Converting machining to pressing ■Material: SPHC ■Thickness: t6.0 <2> ■Features: 1. Achieving hole drilling of φ0.26 with a press ■Material: SPCC ■Thickness: t0.8 <3> ■Features: 1. Drilling φ1.0 in carbon steel using a press ■Material: S45C ■Thickness: t4.5 *For more details, please refer to the PDF document or feel free to contact us.
Detailed information
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<2> ■Features: 1. Achieves a φ0.26 hole through pressing ■Material: SPCC ■Thickness: t0.8
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<3> ■Features: 1. Pressed hole with a diameter of φ1.0 in carbon steel ■Material: S45C ■Plate thickness: t4.5
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Sato Metal Industry Co., Ltd. has been supplying parts to various industries, including automotive parts, bicycle parts, and various consumer goods, as a manufacturer specializing in metal press processing. Since its establishment in 1948, we have utilized our long-standing know-how in designing and manufacturing molds in-house, enabling us to produce from development and prototyping to mass production. In recent years, in response to further cost reduction and rationalization, we have been challenging new methods and processing areas, such as sheet forging processing using high-rigidity presses and three-dimensional forming processing using servo presses, as a transition from machining and casting. We are also capable of designing and manufacturing dedicated machines in-house. Since 2001, we have been focusing on cold forging progressive processing. In 2005, we obtained ISO 9001 certification and are committed to improving quality and customer satisfaction on a daily basis.