Detecting the timing for replacing cutting tools! "Machining Abnormality Detection Device" *Demo available now!
Notification to replace tools just before they become dull! Prevents machining defects and significantly reduces tool replacement frequency. A predictive maintenance measure for cutting tools.
The "Machining Abnormality Detection Device" developed by Takenaka Electric informs users of abnormalities before cutting tools deteriorate and cause defects in workpieces. By implementing this device in machine tools such as machining centers, the conditions during machining loads can be visualized in waveforms, allowing for the detection of tool wear and breakage, thus determining the appropriate timing for tool replacement. Additionally, since it utilizes clamp-type sensors, it can be retrofitted to existing equipment. 【Are you facing any of these issues with cutting tools?】 ■ Tool replacement is determined by the number of uses. If only we knew when to replace them, we could eliminate losses... ■ Tool replacement occurs only after defects appear. Defective products inevitably arise before replacement... ■ If we could optimize the timing for cutting tool replacement, we could achieve cost benefits... → These issues can be resolved with Takenaka Electric's Machining Abnormality Detection Device! *For more details about the product, improvement cases, and mechanisms, please view the PDF available for download or feel free to contact us. *Demo units are available for loan! Please consult us through the contact form on our website.
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basic information
【Benefits of Introducing Takeuchi Electric's "Processing Abnormality Detection Device"】 ◆ Reduction of processing defects ◆ Cost reduction of tools through appropriate tool replacement ◆ Measures for locations where processing defects occur ◆ Transmission of processing technology ◆ Countermeasures for labor shortages 【Target Equipment】 ◆ Numerical control machine tools ◆ Stable processing time ◆ Equipment processing the same product or workpiece ◆ Processing time of less than 20 minutes ◆ Processing that can capture changes
Price range
P3
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Applications/Examples of results
Introduction to machine tools, starting with machining centers.
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Company information
We provide a one-stop service from the sale of control equipment to design, manufacturing, construction, adjustment, and maintenance. We have developed various in-house products, such as "insulation resistance monitoring devices" and "processing anomaly detection devices," through a problem-solving process for production sites, and we are expanding nationwide. With the desire to "eliminate leakage fire incidents," we offer a "insulation monitoring solution" that provides systems for leakage monitoring in production environments. Beyond the cutting edge. We fully support the transformation into smart factories with advanced technology.