[Case of Predictive Maintenance in the Factory] Processing Anomaly Detection Device Utilizing IoT
The introduction of the abnormal processing detection device has significantly reduced the frequency of cutting tool replacements. With easy implementation, tool costs have been reduced by 60% and defective work by 90%!
This is an introduction to cases where the effectiveness has been confirmed by the introduction of our developed "Processing Abnormality Detection Device." 【Number of defective works per machine】 ■ From 200 pieces/month to 20 pieces/month → 90% increase in quality and productivity! 【Annual tool expenses】 ■ From 100 million yen to 33 million yen → 60% cost reduction! We contribute to increasing production on the manufacturing floor with a smart factory utilizing IoT. Check out our three features: "low cost," "small start," and "quick results"! *For details about the product, improvement cases, and mechanisms, please view the PDF available for download or feel free to contact us.
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basic information
**Benefits of Introducing Takeuchi Electric's "Processing Abnormality Detection Device"** ◆ Reduction of processing defects ◆ Tool cost reduction through appropriate tool replacement ◆ Measures for locations where processing defects occur ◆ Transmission of processing technology ◆ Countermeasures for labor shortages **Target Equipment** ◆ Numerical control machine tools ◆ Stable processing time ◆ Equipment processing the same product or workpiece ◆ Processing time of less than 20 minutes ◆ Processing that can capture changes
Price range
P3
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Applications/Examples of results
Introduction to machine tools, including machining centers.
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Download All Catalogs![[Case Study Materials] Tool Judgment Cases by CIU / Work Quality Cases by CIU](https://image.mono.ipros.com/public/catalog/image/01/9a2/419967/IPROS40296851531928098516.jpeg?w=120&h=170)
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Company information
We provide a one-stop service from the sale of control equipment to design, manufacturing, construction, adjustment, and maintenance. We have developed various in-house products, such as "insulation resistance monitoring devices" and "processing anomaly detection devices," through a problem-solving process for production sites, and we are expanding nationwide. With the desire to "eliminate leakage fire incidents," we offer a "insulation monitoring solution" that provides systems for leakage monitoring in production environments. Beyond the cutting edge. We fully support the transformation into smart factories with advanced technology.