Model production faithful to the original using 3D data.
At Sakamoto Design Technology Development Laboratory, we use 3D data to process materials such as expanded polystyrene with NC machining to create high-precision models. The advantage of cutting processing using NC data is that it ensures consistent quality without bias, allowing for the reproduction of intricate decorations such as figures and artworks, resulting in models that are true to the original. Our experienced engineers will listen to your requests and provide optimal proposals tailored to your needs, deadlines, and budget. *For more details, please refer to the PDF materials or feel free to contact us.
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basic information
【Services】 ■ 3D Cutting Processing We have a processing machine with a bed size of 2,100×4,000×600, capable of handling large models! We can precisely carve three-dimensional shapes. ■ Cutting Processing We move a thermal wire using NC data to cut polystyrene foam. This is suitable for cutting three-dimensional letters, slicing materials, and processing simple 2.5-dimensional shapes. 【Processable Materials】 ■ Polystyrene Foam ■ Chemical Wood ■ Soft Resin (such as Urethane Foam) ■ Hard Resin (such as Acrylic, Polycarbonate, PVC) ■ Wood We can also accommodate other materials; we will first conduct test processing. 【Equipment】 ■ Cutting Processing Machines - 2,100×4,000×600H [Manufactured by Kikukawa Ironworks/3-axis] 1 unit - KR120R2700extraHA [KUKA/6-axis] 1 unit - ROBODRILL α-D14LiB5 ADV PLUS [FANUC/3-axis] 1 unit ■ 3D Printer - Objet 30 Prime [Stratasys] 1 unit ■ UV Printer - Versa UV LEF-20 [Roland] 1 unit *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Applications】 ■ FRP prototypes for sculptures in theme parks, showrooms, commercial facilities, etc. ■ Replicas of artworks and art pieces ■ Figures and mannequins ■ Display models (enlarged, reduced, or lightweight versions of actual items!) ■ 3D maps and models for projection mapping ■ Character models and core materials for costumes ■ 3D signs ■ Prototypes and models for process examination used in the development stage 3D printing can be challenging in terms of cost and size! In such cases, we recommend cutting processing with expanded polystyrene. Output with a 3D printer and creation of data for 3D printing are also possible. Please contact us. *For more details, please refer to the PDF document or feel free to reach out to us.
Detailed information
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Based on 3D CAD modeling data, NC data is created, and models are machined using NC processing machines. There is no bias in quality, and fine decorations such as figures and artworks can be reproduced, allowing for high-precision model machining.
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Move the hot wire with NC data to cut the foam. It is suitable for cutting letters and slicing materials. It can process up to a thickness of 500 mm.
Company information
Our company utilizes the 3D design technology cultivated over many years in the automotive industry to provide comprehensive support for manufacturing through services such as 2D and 3D design, CAD data creation, 3D scanning, 3D modeling, prototyping, NC data processing, and 3D printing. 【Features of Our Services】 〇 3D Scanning and Reverse Engineering - We 3D scan physical objects and convert them into data. Shapes that cannot be measured manually can be scanned with high precision. - We can compare and display accuracy using color maps and numerical values, allowing for accuracy verification and comparative inspection. - Based on the scanned data, we create 3D CAD data and 2D drawings. 〇 3D CAD Modeling - Creation of 3D CAD modeling data based on 2D data. - Creation of 2D drawings based on 3D CAD data. - Creation of 3D CAD modeling data from images or sketches. - Creation of 2D CAD data and 3D CAD data from past paper drawings. 〇 NC Data Creation and NC Processing - We can produce high-precision models with no bias in quality, capable of reproducing fine decorations such as those found in people and artworks. - We can cut various materials including styrofoam, urethane, wood, and resin.
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