A dedicated drilling machine that enables mass production of sound-absorbing materials [Case study available].
A dedicated drilling machine that enables mass production of sound-absorbing panels (perforated boards)! A case study of a dedicated drilling machine that allows for mass production of sound-absorbing materials.
We would like to introduce the implementation results achieved through TOYO's proposal and technical capabilities. Requests came from processing companies dealing with plywood, panels, and gypsum boards. The customer's request was to create a manufacturing machine for sound-absorbing panels. We completed an original machine with TOYO's technical expertise and manufacturing spirit. We developed a dedicated drilling machine that enables mass production of sound-absorbing panels (perforated boards). This machine allows for multiple panels to be processed at once, significantly increasing production speed. 【Implementation Case】 ■Challenges - Burrs occur during drilling with press processing, requiring additional smoothing work. - Manual replacement of gear attachments is needed when changing the pitch of the drilling. - These issues result in low efficiency and productivity in the production of sound-absorbing panels. *For more details on the implementation case, please refer to the PDF document.
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【TOYO's Proposal】 ■ Adopting a multi-axis drill in a column arrangement to increase work speed and reduce burr generation ■ Equipped with a servo motor, we propose achieving automatic and highly precise processing through numerical control ■ Point 1: Utilizing a column arrangement of multi-axis drills to enhance work efficiency ■ Point 2: Automating the gear attachment changeover to cut down on both labor and time *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Toyo Iron Works Co., Ltd. started with the production of wooden molds for machine tools and has been committed to the development of its own products while developing and manufacturing woodworking processing machines. Furthermore, in line with the trends, the company has also begun new product development, including processing machines for resin, aircraft parts, and lightweight metals, achieving growth as a specialized machine manufacturer. In recent years, the introduction of industrial robots has accelerated. Amid rapid technological innovation, our company is also aiming to expand into new businesses centered around the development of IT robots.