Reduction of parts count and process reduction
[ Challenges of Conventional Technology ] To process a sphere from a flat sheet, an opening is necessary somewhere, making it impossible to form using other methods, including pressing. Therefore, a process of combining and welding two hemispherical parts was required. [ Solutions Achieved by JKB ] Successfully manufactured a completely sealed hollow sphere from a single flat sheet using pressing. This made it possible to reduce the number of parts by half and eliminate the assembly and welding process of two components.
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basic information
Material: Brass (Bronze)
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Applications/Examples of results
Measuring instrument sphere / shock-absorbing sphere
Company information
We will solve the challenges of metal parts such as miniaturization, weight reduction, process reduction, reduction in the number of components, high precision, cost reduction, and mass production through JKB's press processing technology and proposal-based manufacturing. We will achieve product commercialization through our ability to propose component shapes for press processing, smooth mass production through consistent support from research and development prototypes to mass production, realization of practical applications, and high productivity and quality by utilizing our in-house design, patent acquisition support systems, and quality management systems, thereby addressing your manufacturing challenges.