Cost reduction in cutting processes! The de facto standard for cutting aluminum parts.
Semi-dry processing (MQL) is a metal processing method that accurately supplies a very small amount of mist to the machining point. In the cutting of aluminum parts, the semi-dry processing "Bluebe" is used as the de facto standard. 【Features】 ■ Extension of tool life due to mist lubrication (2 to 5 times) ■ Reduction of management costs for water-soluble cutting oils and waste oil ■ Reduction of cleaning processes (reduction of cycle time)
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【Cutting Types】 With "circular saw cutting" and "gate cutting," there is no need for offcuts, chip recycling, or drying processes, and direct melting of chips is possible. With "band saw cutting," the chips are dry, making cleaning easy, and the water drainage process for pipes and hollow materials is also unnecessary. 【Examples of Application】 - Cutting of billets in aluminum sash extrusion and cutting of long products after molding. - Cutting of unnecessary parts (such as gates) after demolding die-cast products. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.
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MQL semi-dry processing, which uses an extremely small amount of cutting oil (in mL per hour) to machine metals. This can transform the entire cutting process in terms of the environment, extending tool life, improving surface finish, and reducing cleaning processes. We provide comprehensive support with mist supply devices (Bluebe, EcoBooster), dedicated cutting oils, holders (EB-TOOL), our own machining equipment, and specialists in cutting. We propose new end mills based on the knowledge cultivated from our unique cutting tools and molds (exclusive distributor of Shin Sankyo Tool). 【Examples of Semi-Dry Processing】 - Cutting: Cutting of aluminum sashes, sprues, etc. - Mold processing: Processing quality recognized by machine tool manufacturers. - Precision processing: Specializing in finishing processes. - Small diameter deep hole processing: Drilling represented by oil holes in crankshafts. - Environmental case: Received the Aichi Environmental Award (Bronze) in 2010. 【Tool List】 - Cutpia, GRANLUND: Flexible combinations for counterboring and chamfering. - MIRCORNA: Over 12mm! For through cutting and grooving. - HAMMOND: Gun drilling even on general-purpose machines. - New KKK (NEW SANKYO TOOL) end mills: End mills with excellent cost performance.