Introduction to "Sequential Forging Processing," "Precision Shearing Processing," and "Prototype Processing"!
Sato Metal Industry is a press parts manufacturer that performs forging, precision shearing, and three-dimensional molding in a progressive manner. Starting with "progressive forging processing," which involves partial thickening, thinning, and pressing of uneven shapes and sharp edges from sheet materials, we also offer "precision shearing processing" that achieves shear surfaces equivalent to fine blanking (FB) without using FB, utilizing general-purpose machines and high-performance presses. Additionally, in "prototype processing," we realize machining that was not possible with conventional press processing. 【Three Processing Technologies】 ■ Progressive Forging Processing ■ Precision Shearing Processing ■ Prototype Processing *For more details, please refer to the PDF materials or feel free to contact us.
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basic information
【Processing Examples】 <Progressive Forging Processing> ■ SPHC: Flange reduced by 1.6, ring part height = 4.2 ■ High-tensile material SPFH540: Grooving with a depth of 2.5 / Internal diameter serration ■ S55C: Flange thickness reduced from 4.5 to 1.8 / Transition from cutting to processing method <Precision Shearing Processing> ■ SPHC t5.9: Surface roughness Rz1.35 ■ SUS304 t3.0: Surface roughness Rz3.54 ■ SPFH540 t4.5 <Prototype Processing> ■ SAPH440: Integrating a pin with a diameter of 8.5 and a height of 9 with the base plate ■ SPHC: Fine hole processing with a diameter of 1.0 on a 4.5t plate Fine hole processing with a diameter of 1.5 on a 6.5t plate ■ SPHC: The conventional drawing process took more than 10 steps, but it has been shortened to 4 steps *For more details, please refer to the PDF document or feel free to contact us.
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Company information
Sato Metal Industry Co., Ltd. has been supplying parts to various industries, including automotive parts, bicycle parts, and various consumer goods, as a manufacturer specializing in metal press processing. Since its establishment in 1948, we have utilized our long-standing know-how in designing and manufacturing molds in-house, enabling us to produce from development and prototyping to mass production. In recent years, in response to further cost reduction and rationalization, we have been challenging new methods and processing areas, such as sheet forging processing using high-rigidity presses and three-dimensional forming processing using servo presses, as a transition from machining and casting. We are also capable of designing and manufacturing dedicated machines in-house. Since 2001, we have been focusing on cold forging progressive processing. In 2005, we obtained ISO 9001 certification and are committed to improving quality and customer satisfaction on a daily basis.
![[Processing Example] Precision Shearing Processing](https://image.mono.ipros.com/public/product/image/6e8/2000098301/IPROS3619294919431712889.JPG?w=280&h=280)
![[Processing Example] Three-Dimensional Molding](https://image.mono.ipros.com/public/product/image/80c/2000098313/IPROS1356227470876655830.JPG?w=280&h=280)
![[Processing Example] Progressive Forging](https://image.mono.ipros.com/public/product/image/558/2000377507/IPROS6324875859603060334.jpg?w=280&h=280)
![[Processing Example] Fine Hole Machining](https://image.mono.ipros.com/public/product/image/d5e/2000377510/IPROS8359202584711100392.jpg?w=280&h=280)
![[VA/VE Case] Realization of Press Molding for Carbon Fiber CFRTP](https://image.mono.ipros.com/public/product/image/9e3/2000654777/IPROS43088214585142741258.jpeg?w=280&h=280)
![[Processing Reference Example] Casing Screw Machining](https://image.mono.ipros.com/public/product/image/2088546/IPROS16021466541096188662.png?w=280&h=280)