Do you need that machining? We can process it with our press!
Our company is a press parts manufacturer specializing in plate forging. Through plate forging processing, we aim to transition from machining methods to provide cost-effective and stable products. 【Case Studies of Problem Solving】 ■ Due to the inability to integrate tall, thick pins through pressing, we were previously using lathe-processed pins that were either riveted or welded. - Conventional method: Machining + riveting ◎ Our pressing technology: Integration through pressing *For more details, please refer to the PDF document or feel free to contact us.
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【Other Problem-Solving Examples】 ■ Drilling holes with a diameter less than the plate thickness was not possible with press processing, so machining was used. ・ Conventional method: Drilling small holes ◎ Our press technology: Drilling small holes with a press ■ Due to the inability to unfold the shape, separate parts were combined using spot welding. ・ Conventional method: Spot welding ◎ Our press technology: Integration with a press ■ In press processing, the burrs at the tips of the teeth were significant, and the surface roughness was coarse, so machining was used. ・ Conventional method: Tooth cutting ◎ Our press technology: Tooth cutting with a press ■ In press processing, the burrs at the corners were significant, so machining was used. ・ Conventional method: Milling ◎ Our press technology: Processing with a press *For more details, please refer to the PDF document or feel free to contact us.
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Sato Metal Industry Co., Ltd. has been supplying parts to various industries, including automotive parts, bicycle parts, and various consumer goods, as a manufacturer specializing in metal press processing. Since its establishment in 1948, we have utilized our long-standing know-how in designing and manufacturing molds in-house, enabling us to produce from development and prototyping to mass production. In recent years, in response to further cost reduction and rationalization, we have been challenging new methods and processing areas, such as sheet forging processing using high-rigidity presses and three-dimensional forming processing using servo presses, as a transition from machining and casting. We are also capable of designing and manufacturing dedicated machines in-house. Since 2001, we have been focusing on cold forging progressive processing. In 2005, we obtained ISO 9001 certification and are committed to improving quality and customer satisfaction on a daily basis.
![[Technical Proposal Example] Cost Reduction through Method Transition from Cutting to Press Processing](https://image.mono.ipros.com/public/product/image/4a5/2001534491/IPROS17232759146680002388.jpg?w=280&h=280)
