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  6. ERS (Organic Waste Super High-Speed Fermentation Drying Device)

ERS (Organic Waste Super High-Speed Fermentation Drying Device)

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ERS-0 to 7 type

last updated:Aug 02, 2018

アプライド・エナジー・ラボラトリー
アプライド・エナジー・ラボラトリー
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This is a processing device that breaks the conventional concept of organic waste treatment.

This is a waste treatment device that can process food waste, sewage, sewage sludge, livestock manure, and more in a short time, transforming them into a dried state. - A high reduction rate can be achieved, depending on the material being processed, it can be reduced to 1/5 to 1/10 of its original volume. - It is a batch process, but each batch progresses in an average of 2.4 hours. - No special treatment is required before input; everything can be added as is. - The final product can be flexibly modified according to requests. - The moisture content in the waste can be reduced from 70-90% to below 30%, and down to about 10%. The end product becomes a fine dry powder. - Odors are completely blocked, and no wastewater treatment is necessary (none is produced). - It is not inexpensive, but a typical investment recovery period is about four years. - The energy input required is sufficient with steam and a small amount of electricity. - Inline integration is also possible in food factories. With expertise in maximizing the power of microorganisms, significant reductions in fossil fuel usage for waste treatment can be achieved, greatly improving the waste treatment environment.

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ERS (Organic Waste Super High-Speed Fermentation Drying Device)

ERS全体イメージ.png
ERS全体イメージ.png

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basic information

Microorganisms are selected from indigenous bacteria in the treatment tank, and essentially, three types of symbiotic bacteria are cultivated within the tank to rapidly ferment and decompose organic waste such as food waste, while also evaporating moisture. The three types of symbiotic bacteria are deposited at the International Patent Microorganism Depository Center. In the unlikely event of any issues, the treatment tank can be heated to over 120°C using steam, allowing for complete sterilization, ensuring safety. The main unit, for example, is an 8-ton processing type (operating 24 hours) with dimensions of 9.5m in length, 2.1m in depth, and 2.6m in height, requiring no vast space. The basic cycle from input to processing, drying, and discharge is completed in an average of 2.4 hours. An operator is necessary, but only for monitoring, and maintenance is easy. Since the rotor inside the treatment tank rotates slowly, breakdowns are rare. More than 30 units are currently in operation both domestically and internationally, and the adoption is accelerating in both regions.

Price information

The price varies depending on the processing volume.

Delivery Time

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※Four months from the order.

Applications/Examples of results

Food factories - By implementing inline processing, waste is treated at the source, achieving not only cost reduction but also effective use of space. Waste disposal sites - Mountains of overseas waste are being processed with this device, transforming them into usable land. Sewage treatment plants - The treatment of large amounts of sludge previously required significant fossil fuel, but this device can significantly reduce and dry it, leading to a substantial reduction in fossil fuel usage and a decrease in sludge storage space. Farms, pig farms, and poultry farms - Manure can be utilized as bedding or fertilizer, preventing foul odors, and eliminating the need for compost storage, which contributes to the expansion of livestock facilities. Livestock slaughterhouses - Disposing of livestock that die from disease is a cumbersome task, but with this device, pigs and birds can be directly processed. Handling blood is also a tedious task, but this device makes it easy to process.

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ERS (Organic Waste Super High-Speed Fermentation Drying Device)

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アプライド・エナジー・ラボラトリー

アプライド・エナジー・ラボラトリー

Industrial Electrical Equipment

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We are advancing unique product development in the areas of "creating," "storing," "converting," "saving," and "others" related to energy. In addition to our proprietary products, we will enhance our lineup by handling excellent products from other companies. Our proprietary development focuses on motors and fine bubble application products. We have also developed a unique fuel cell. In the future, we will pursue thermal energy application products as the next theme. Our lineup includes excellent products from other companies such as high-performance lithium-ion batteries, large-capacity high-durability storage batteries, high-insulation coatings, and organic waste reduction devices. Soon, we plan to handle lubricants that significantly enhance lubricity and require no replacement for an extended period. For more details, please visit http://applied-energy-laboratory.com/.

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