This is the 2014 summary edition of the HINODE MS newsletter.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents the generation of residual stress in other areas and also prevents secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." [Features] - No hardening or residual stress from heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record - Completion of construction in a short period → Does not significantly reduce the operating rate of equipment - Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.
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<2014 Annual Compilation> ● January Issue: Cement Mill Screw Hole ● February Issue: Pump Casing ● March Issue: Cast Iron Casing ● April Issue: Aluminum Applicator Screw Hole ● May Issue: Cast Iron Casing Breakage ● June Issue: Press Machine Frame ● July Issue: Cylinder Cover ● August Issue: Bracket ● September Issue: Cast Iron Casing ● October Issue: Cast Iron Casing Leg ● November Issue: Press Machine Frame ● December Issue: Cast Iron Casing *If you have any questions or need further details about the achievements, please feel free to contact us.*
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<Cement Plant Equipment Achievements> - Gearbox Casing - Support Roller - Kiln Tire - Cement Mill Cover - Coal Mill - Cement Mill Body - Girth Gear <Power Generation Equipment Achievements> - Steam Turbine Casing - Gas Turbine Casing - Pump Casing - Internal Combustion Engine Crankcase <Marine Related Achievements> - Crankcase - Cylinder Liner - Intake and Exhaust Pipes - Air Cooler Bolt Holes - Intercooler - Bracket <Steelmaking and Iron and Steel Related Achievements> - Forging Press Frame - Raw Material Mill - Cutting Machine - Cooling Tower Blades <General Industrial Machinery Achievements> - Motor Base - Casting Equipment - Press Machine Frame - Crown - Slide - Upright - Press Bed - Injection Molding Machine Link Housing - Connecting Rod - Cone Crusher - Platen Screw Holes - Mold Mounting Bolt Holes - Platen Die Plate If you have any other questions, please contact us.
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The mechanical stitch metal crack repair technology is a method (mechanical stitch method) that physically repairs metal cracks using special bolts and reinforcement plates, and since it does not apply heat to the repair area, it does not cause thermal distortion in the crack repair (mechanical stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be conducted on-site, it allows for reduced construction time and cost savings.
