In machine safety/control safety, the weight of pneumatic solenoid valves is significant, and they are a very important part that connects the control system and the operating section.
1. Energy Isolation (Residual Pressure Treatment) 〇 Background and Purpose - Preventing accidents caused by residual pressure during maintenance ⇒ Safety against misoperation and unintended activation - Ensuring reliable energy isolation during emergency stops ⇒ Safety coordinated with power shutdown 〇 Related Standards - The U.S. OSHA "29CFR1910.147" stipulates energy isolation and ensures safety during maintenance through the following measures: ☆ Disconnecting power sources (electricity, pneumatic, hydraulic, etc.) ☆ Lock Out: Securing with a lock ☆ Tag Out: Clearly indicating the status with a tag. ☆ Systematizing using double valves. 2. Prevention of Ejection 〇 Background and Purpose - After releasing pressure in the pneumatic system, during the process of re-supplying pressure, a phenomenon of cylinder ejection may occur, potentially leading to disasters or equipment damage. 3. Fall Prevention 〇 Background and Purpose - During maintenance and emergency stops, while pneumatic energy isolation and residual pressure treatment are being performed, there can be problematic cases. In fall prevention for pneumatic cylinder lifting devices, particularly when heavy objects or sheet metal fall, it is required to consider the safety of workers and the prevention of equipment damage.
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basic information
Examples of Air Pressure Safety Solutions - Hazards from single-acting cylinders - Hazards from double-acting cylinders - Pinch points - Tooling or product damage - Fail-safe energy isolation (single point or partial) - Safe exhaust - Press machine clutch/brake - Counterbalance - Power monitoring system - Vertical load - Safe load retention (fall prevention) - Intermediate stroke positioning of cylinders - Two-hand operation - Gentle pressure rise/ ejection prevention - Anti-tie down (simultaneous operation of two-hand buttons) machine start-up
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Applications/Examples of results
◎ Safety Exhaust: Cat.2 ◎ Safety Exhaust: Cat.4 ◎ Safety Exhaust with Ejection Prevention Function: Cat.4 ◎ Load Retention (Fall Prevention): Cat.2 ◎ Load Retention (Fall Prevention): Cat.3 ◎ Load Retention (Fall Prevention): Cat.4 ◎ Safety Cylinder Control: Cat.4 ◎ Safety Cylinder Control (Air Pilot): Cat.4 ◎ Energy Isolation: Cat.1 ◎ Energy Isolation with Ejection Prevention Function: Cat.1
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Ross Asia Co., Ltd. is the Japanese subsidiary of the American company Ross Controls (established in December 1973). Since its founding in 1921 as a manufacturer of pneumatic equipment, Ross Controls has been widely adopted across various industrial sectors. Celebrating its 100th anniversary in 2021, the company now has manufacturing and sales bases in the United States, Germany, France, the United Kingdom, Japan, China, Brazil, India, and Canada, providing ISO-compliant products and products that meet safety standards in various countries. Ross Asia covers the Asian region excluding China and India, manufacturing, selling, and servicing Ross products in response to the safety requirements of key industries in each country. (ISO 9001 certified) [About Ross Controls] Based in Ferndale, Michigan, Ross designs and manufactures pneumatic valves and control systems and is globally recognized as a leader in fluid power safety solutions and poppet valve technology. Ross offers standard and customized ROSS/FLEX solutions for industrial machinery and automation applications. Keywords: Ross Asia, machine safety, pneumatic safety, hydraulic safety