Reinforce in a short time and at low cost! Improve strength without changing the plate thickness with embossing processing. Case studies will also be introduced!
Our company conducts "pressless forming processing," which combines incremental forming with our unique layered molds, unlike traditional press processing. By adding reinforcement in the form of beads on flat surfaces, we can improve strength without changing the sheet thickness. Furthermore, it is also possible to reduce the thickness of the sheet and achieve weight reduction without altering strength. Additionally, we introduce examples of bead processing that are very close to the actual mold using the pressless forming method. 【Features】 ■ Reinforcement by adding bead processing to parts ■ Improved strength without changing sheet thickness ■ Possibility of reducing sheet thickness and achieving weight reduction ■ A processing method that integrates incremental forming with our unique layered molds ■ Reinforcement with suitable shapes can be achieved quickly and at low cost *For more details, please refer to the PDF materials or feel free to contact us.
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【Examples of Shibori Processing (Excerpt)】 <Pressless Processing Examples> ■Product Application: Copier-related Samples ■Material/Thickness: SECC t1.2mm ■Main Processing Steps: Pressless, Laminated Processing, Bending, Spot Welding <Laminated Mold Processing Examples> ■Product Application: Communication Equipment-related Samples ■Material/Thickness: A5052 t1.0mm ■Main Processing Steps: Laminated Processing, Pressless, Bending *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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In 2009, we were selected as one of the "300 Energetic Manufacturing SMEs" by the Ministry of Economy, Trade and Industry. This recognition was for our unique technology, the "Pressless Forming Method" (a die-less drawing sheet metal technology). It is a completely new concept that integrates the craftsmanship in sheet metal processing that we have cultivated over many years with our research on laminated die technology and the technique of performing embossing without using a die. Our company operates under the concept that "designers want things when they think of them." Typically, to confirm the shape of an object conceived by a designer, a temporary die can be created at half the cost of a production die. Recently, more affordable laminated dies have started to become popular, but they are used for relatively shallow embossing. The cost of these dies is about one-third of that of a production die, and the time required for die production is approximately 10 days to 2 weeks for both types. With our "Pressless Forming Method," the cost equivalent to a die is one-sixth of that of a production die and less than half of the cost of the cheapest laminated die. Although the method has constraints that prevent vertical drawing relative to the plane, it is characterized by a "speed" that allows product manufacturing in about 2 to 4 days. The cost is calculated as time multiplied by the labor rate. This technology enables quick and low-cost production for lots of 50 or fewer. Our clients have expressed their satisfaction, noting that they were able to conduct three times the experiments in the same period.