Patent obtained: Birth of the "Composite Nylon Injection Molding System" with high strength and high heat resistance. *Demonstrations and samples available.
The thermoplastic casting material "3NI-NYLON" (nylon 6 monomer raw material) developed and patented using the technology cultivated by the prototype workshop. The nylon casting system NT series was developed to maximize the performance of 3NI-NYLON. This marks the birth of a groundbreaking solution capable of responding to advanced technology and diversifying needs. We provide total support for the raw material system, molding equipment, and molds. "3NI-NYLON" is a revolutionary solution that allows for the direct molding of products such as automotive parts, machine parts, round bars, sheets, and pipes by polymerizing and solidifying a liquid raw material primarily composed of nylon 6 monomer raw material within the mold at temperatures below the melting point of nylon 6. It excels in mechanical properties, thermal properties, and machinability, making it suitable for lightweight applications. Additionally, the raw material has good fluidity, allowing products to be molded under atmospheric pressure, which enables the use of inexpensive silicone molds with shorter production times, facilitating quick delivery and small-scale production.
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basic information
This device consists of five units. ❶ MODULE 4L A device for managing and measuring KW-100A and KW-100B (nylon 6 monomer raw materials). Pre-degassing and other processes necessary for general urethane injection work are not required. ❷ MU-3L A device for mixing and dispensing KW-100. *The incorporation of reinforcing materials such as GF is available as an optional extra. ❸ WT-10L A cleaning material tank to create a suitable environment for each batch of MU-3L. It automatically cleans with KW-100C for each casting. ❹ NT1200 Large products that typically use molding machines in the 3000t class can be vacuum cast using silicone molds. *For more details, please refer to the PDF materials or the official website, or feel free to contact us.
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For more details, please refer to the PDF materials or the official website, or feel free to contact us.
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Niko Giken Co., Ltd. primarily engages in the manufacturing of various "research and development prototypes" and has built up expertise in producing a wide variety of small quantities of resin products using 3D modeling technology, machining technology, and general casting technology for thermosetting resins since its establishment in 1984. Based on this comprehensive resin processing technology, we have established a unique technology for "casting nylon, specifically nylon 6, which is thermoplastic." Since 2009, we have been developing our nylon casting business centered on technology development, accumulating achievements while responding to customer demands, and received certification as "Composite Nylon Casting Technology" under the "11th Kawasaki Manufacturing Brand." In 2016, to further enhance and systematize the strengths of our unique technology, we established a development headquarters at the "Kawasaki New Industry Creation Center (KBIC)." In 2017, we began brand development under the name "3NI-NYLON." We are collaborating with the "Ikuta PBF Factory," which is equipped with large high-end 3D printers. We are conducting research and development of materials, equipment, and systems to solve QCD challenges required for small-batch production across various fields.