[Case Study] The press-fit part came off, resulting in a complaint... Is it possible to implement a solution at low cost?

I want to consider cost reduction! Introduction of examples that solved customer issues.

Our company offers proposals for quality improvement and cost reduction through the transition from cutting to pressing, as well as process design for mass production. We have a track record of solving various issues for customers in industries such as industrial machinery, machine tools, semiconductor manufacturing equipment, and construction components. Here are some examples of our proposals: 【Proposal Example】 ■Consultation Details - Currently producing cams (thickness 12.0mm) through cutting, but considering cost reduction. - There was a complaint about the press-fit part of the shaft cam coming loose. Although we implemented a screw fastening solution, it resulted in higher costs. ■Proposal - Transitioned from machining to pressing (thickness 9.0mm, all shear cutting) to achieve cost reduction. - Measures have been taken regarding the 3.0mm reduction in thickness. - Stabilized the joint between the cam and the shaft by adopting a D-cut design. - Eliminated bolt fastening to reduce man-hours. ■Product Specifications - Material: SPHC-P - Size: W24.0×L48.0 - Thickness: t9.0 *For more details, please feel free to contact us.

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