Mold maintenance by a "team of professionals" who are well-versed in molds.
To extend the lifespan of molds and maintain products in high-quality condition, regular mold maintenance is essential. If you are having trouble with the maintenance of molds without drawings or data, or molds made by other companies, please feel free to contact us. While regular mold maintenance is often associated with skilled workers, our company combines the expertise of skilled workers with digital technology for maintenance. Ultimately, we can provide you with digital data, allowing for maintenance on your in-house processing machines as well.
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basic information
Our company is quite rare in the press mold industry, as we specialize in mold maintenance, mold correction (modification, aging, and finishing), mold design changes, and mold remodeling. We are equipped with CAD/CAM facilities, seven gantry machining centers, a 1500-ton mechanical press, two 500-ton hydraulic presses, and large trucks.
Price range
P3
Delivery Time
※It will vary depending on the maintenance details.
Applications/Examples of results
The condition of molds commonly used varies in symptoms and abnormalities depending on the type of mold and the usage environment. Here are some examples of maintenance work. ■ Maintenance and Correction of Long-Term Used Press Molds We undertook the maintenance of press molds that had lost precision due to long-term use. The main cause was considered to be the aging of the molds, but after repeatedly making adjustments while performing press processing, we corrected them to meet the required dimensions. Various adjustments were made, ensuring the stability of the shots, and the molds were successfully delivered. ■ Adjustment and Processing of Molds Prone to Burrs We checked for distortions in the molds that could cause burrs and performed repeated test press processing for adjustments. As a result of the adjustments, the mold defects were improved, and after further fine-tuning, the molds were delivered. ■ Repair of Damaged Molds We were consulted about the repair of damaged molds, but there were no existing mold drawings. Even without drawings, it is possible to carry out repairs and maintenance by precisely measuring the actual item. After creating and replacing the damaged parts and making fine adjustments, stable operation was achieved.
Company information
We offer industrial X-ray CT scanning and 3D scanning services (contracted and on-site), as well as reverse engineering services, prototyping, and 3D printing services. Many people may have the impression that CT scan costs are very high, but if you reach out to us, we will dispel that notion. Our company offers a lineup of 450kV, 300kV, and 180kV tube systems, allowing us to scan specimens that could not be handled at industrial testing facilities. It has been 10 years since we started our 3D scanning service, and our experienced staff will provide you with careful support. Please feel free to contact us for reverse engineering, prototyping, and 3D printing services from various scan data.