Is there any loss of processing time due to chip clogging during the machining of cast steel products?
While having the same strength as cast steel, it easily breaks chips, eliminating concerns about clogging! This leads to a reduction in processing time.
Are you experiencing machine troubles due to chips in steel casting manufacturing? Since cast steel has a low carbon content, it has the property of producing chips that are difficult to break. This is especially true during hole processing with drills or surface machining with mills, where there is a high possibility of chips getting clogged, leading to concerns about lost processing time. Our brand "Hi-Duc/Hi-Duc2" has been developed as a "material for large thick-walled molds" suitable for large die-casting molds. In particular, "Hi-Duc2" has strength comparable to cast steel, despite being a casting, due to improvements in graphite particle size and the addition of special elements. This material contains a certain amount of carbon, which gives it the property of producing chips that are easier to break, thereby reducing the occurrence of clogging and machine troubles like those seen with cast steel. If you have such concerns at your site, please download our catalog to learn more about this material!
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**Features of "Hi-Duc/Hi-Duc2"** Due to its uniform structure and hardness from the surface to the depth, there is no bending during hole processing, and the successful refinement of graphite and strengthening of the base structure have resulted in no internal defects. Furthermore, its tensile strength and elongation are comparable to cast steel, allowing for significant benefits unique to castings, such as "substantial reduction in material costs," "shortened delivery times," and "reduced processing time due to improved machinability." **About Sugiyama Co., Ltd.** The casting industry occupies a very important part of the basic materials in all industrial structures. At our Fuji factory, we primarily cast die holders for die-casting molds, as well as castings for resin molds, press molds, and various industrial machine parts. Our products are unique and can be cast into various shapes, accommodating a maximum product weight of 13 tons. Additionally, to meet our customers' further needs, we have an attached processing factory with 16 machining centers, both large and small. As a technical company that achieves high quality and rapid delivery through the full mold casting method, we have established an environment for integrated production from foam modeling to casting and machining, striving to create products tailored to our customers' needs.
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Sugiyama Co., Ltd. has been manufacturing ductile iron and high-strength cast iron using low-frequency induction furnaces since its founding in 1944, and has received support from many customers not only locally but also nationwide. In particular, in the die-cast mold holder market, we have received tremendous evaluations and instructions from a large number of customers, establishing a position that others cannot follow.