Weight reduction of die holders, cost reduction, and shortening of delivery time ★ Point materials will be presented.
By changing from cast steel to our material "Hi-Duc2," we have successfully achieved approximately 15% weight reduction, over 35% cost reduction, and halved delivery times!
Our brand "Hi-Duc/Hi-Duc2" has been developed as a "material suitable for large thick-walled die molds" for large die-casting molds, and particularly "Hi-Duc2" possesses strength comparable to cast steel despite being a casting, thanks to improvements in graphite particle size and the addition of special elements. 【When manufacturing die holders of the same size (1800＊1800＊500) with cast steel and 'Hi-Duc2'】 ◎ Weight Comparison Compared to cast steel at 10,000kg, Hi-Duc2 weighs 8,500kg, achieving approximately 15% weight reduction! ◎ Cost Reduction Successfully achieving over 35% cost reduction in total material costs! ◎ Lead Time Reduction Cast Steel: Generally takes about 6 to 8 weeks for the above product size and weight. Hi-Duc2: Takes about 3 to 4 weeks for the above product size and weight. Why is there such a significant difference? ★ For details, please refer to the materials available for download in the "PDF Download" section below.
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About Sugiyama Co., Ltd. The casting industry occupies a very important part of the material structure in all industries. At our Fuji factory, we primarily cast die holders for die-casting molds, as well as castings for resin molds, press molds, and various industrial machine parts. Our products are unique and can be cast in various shapes, accommodating a maximum product weight of 13 tons. Additionally, to further meet our customers' needs, we have an attached processing factory with 16 machining centers, both large and small. We achieve high quality and rapid delivery through the full mold casting method, creating an environment for integrated production from foam modeling to casting and machining. As a technical company, we strive to create products tailored to our customers' needs. *For more details, please download and view our catalog.*
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Sugiyama Co., Ltd. has been manufacturing ductile iron and high-strength cast iron using low-frequency induction furnaces since its founding in 1944, and has received support from many customers not only locally but also nationwide. In particular, in the die-cast mold holder market, we have received tremendous evaluations and instructions from a large number of customers, establishing a position that others cannot follow.