Technical Support Case: "Wear Monitoring Sensor"

Development of electronic component mounting methods, etc. Introducing examples related to wear monitoring sensors.

We would like to introduce a technical case related to our wear monitoring sensors. We received a request from an automotive parts manufacturer regarding the development of a sensor to monitor wear in automotive sliding parts. The new sensor for automotive use faced very stringent testing conditions, including exposure to 700°C and submersion at 500°C, with many challenging factors, and there were no companies willing to cooperate in the development. In response, we developed solutions from scratch, including the selection of circuit components, an alternative method for mounting electronic components instead of soldering, and the selection of housing materials that can withstand 700°C. Although the sensing method was changed and the product was not commercialized, the development reached nearly completion. 【Case Study】 ■ Concerns - Extremely stringent testing conditions regarding heat resistance, including exposure to 700°C and submersion at 500°C - Many challenging factors, with no companies willing to cooperate in the development ■ Response - Development of an alternative method for mounting electronic components instead of soldering - Development from scratch, including the selection of housing materials that can withstand 700°C *For more details, please refer to the PDF document or feel free to contact us.

SensorsMechanical DesignSafety Sensors