We provide technical support services for shortening the lead time of resin injection molding prototypes and reducing the number of prototypes.
In recent years, there has been an increasing demand for shorter lead times and a reduction in the number of prototypes for resin parts, including injection molding. Therefore, our company aims to solve various issues related to the resinization of parts through one-stop support for prototype molding to shorten lead times, reducing the number of prototypes using CAE analysis, and proposals for reverse engineering using X-ray CT equipment and laser scanners. 【Service Features】 - Comprehensive execution of all processes from basic data acquisition to CAE analysis, mold production, molding, and evaluation. - Reduction in the number of prototypes through CAE analysis such as resin flow analysis. - Possibility of resin molding from parts without drawings through reverse engineering. 【Service Examples】 - Prototype molding to change metal parts to resin materials. - Molding trials and dimensional inspections and material property evaluations to consider new molding methods. - Examination of gate positions and molding conditions to reduce voids, sink marks, and warping in molded products. - Dimensional and void inspections of molded products when changing molding conditions or modifying molds. - 3D CAD conversion of molds without drawings.
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By providing a one-stop solution for the entire process from basic data acquisition to CAE analysis, mold design and engineering, injection molding, and evaluation, we achieve shorter delivery times. We also conduct evaluations such as dimensional measurements and void observations in-house, enabling a reduction in prototype molding cycles. 【Process 1】 Acquire basic data on materials. 【Process 2】 Conduct molding simulations using resin flow analysis and parametric optimization software. 【Process 3】 Design and manufacture molds based on the analysis data. 【Process 4】 Explore optimal molding conditions. (Low-pressure molding using N-SAPLI is also possible.) 【Process 5】 Perform dimensional measurements, non-destructive void observations, leak tests, etc., and provide feedback to the previous process. For parts and products without drawings, we can use laser scanners and X-ray CT devices to create 3D data of both external and internal shapes (reverse engineering), allowing for mold manufacturing and resin molding. 【Process 1】 Acquire shape data using laser scanners and X-ray CT devices. For areas with strict accuracy requirements, a three-dimensional measuring machine is used. 【Process 2】 Perform polygonization and modeling. 【Process 3】 Design and manufacture molds from CAD data. 【Process 4】 Conduct molding and evaluation, providing feedback to the CAD data and molds.
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To support the digitalization of the development and manufacturing processes in manufacturing, we provide a one-stop service for a series of technical services from "reverse engineering" to "prototyping and processing" to "evaluation and experimentation." To implement new processing technologies and production techniques such as 3D scanning, reverse engineering, 3D printing, and resin molding in actual sites, extensive verification and evaluation are required. By outsourcing these processes to us, we believe it will lead to a more effective use of your management resources. Please take advantage of our technical support services for the development, design, prototyping, and evaluation processes in manufacturing, built on the expertise we have cultivated over 20 years of supporting manufacturing development and contract evaluation services.