For processing hard and brittle materials or difficult-to-machine materials! Gakusho's ultrasonic technology will solve your problems.
At Gakusho Co., Ltd., we offer ultrasonic contract processing. When using an ultrasonic spindle at 40 kHz, it generates ultrasonic vibrations at a rate of 40,000 times per second (with an amplitude of 2μm to 6μm) along with rotational motion, making it suitable for processing hard and brittle materials as well as difficult-to-machine materials. By finely breaking down brittle materials during processing, we minimize damage to the workpiece and enable high-quality machining. Additionally, by reducing processing time and machining resistance, we extend the tool life, which leads to cost reduction. The use of ultrasonic machining allows for the creation of fine deep holes in hard and brittle materials and difficult-to-machine materials, which is challenging with other methods. 【Features】 - Improved quality by finely breaking down brittle materials during processing - Cost reduction through shortened processing time and reduced machining resistance - Achieving fine deep hole machining in hard and brittle materials and difficult-to-machine materials using ultrasonic machining *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Other Features】 <Ultrasonic Rotary Processing Machine> ■ Minimizes damage to the workpiece by finely breaking brittle materials during processing. ■ Significantly reduces "chipping" and "chip-off," as well as "micro-cracks" within the workpiece. ■ Due to reduced chip scattering and clogging, the lifespan of the grinding wheel is extended by more than 10 times. ■ The effect of ultrasonic vibrations dramatically increases the spindle feed speed, resulting in processing speeds that are more than double those of existing processing methods. *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Applications】 <Materials> ■ Sialon ■ Sapphire ■ Silicon ■ Zirconia ■ Zirconia Ceramics, etc. <Ultrasonic Processing Examples> ■ Shape Processing ■ Small Diameter Processing ■ Deep Hole Processing ■ Chamfering Processing ■ Screw Hole Processing, etc. *For more details, please refer to the PDF document or feel free to contact us.
Detailed information
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Extension of tool (grinding wheel) lifespan Due to reduced scattering of chips and less likelihood of clogging, the lifespan of the grinding wheel is extended by more than 10 times.
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Company information
Gakusho Co., Ltd. primarily engages in two businesses: the design, manufacturing, and sales of ultrasonic processing machines, and ultrasonic contract processing. We have accumulated years of know-how in our unique ultrasonic resonance technology, allowing us to process difficult materials with high quality and efficiency. Please feel free to contact us if you have any inquiries.