We will find that hardness variation! A new era arrives with hardness scanning. Detecting 'hardness variation' on the surface of steel materials non-contact and non-destructive.
The "muraR" is a scanner that can quickly detect variations in the hardness of steel surfaces in a non-contact and non-destructive manner, making it easy to visualize hardness inconsistencies. High-precision metal parts undergo grinding to ensure high dimensional accuracy and surface roughness, but since the properties of metals are constantly changing, even under optimal grinding conditions, defects known as "grinding burns" can occur. Using metal parts that have experienced grinding burns can lead to cracks and delamination, which can cause serious accidents, making the inspection for grinding burns extremely important. Grinding burns manifest as softening due to tempering or hardening due to re-hardening, so visualizing "hardness variations" allows for easy determination of the presence of grinding burns. Traditionally, destructive testing through nital etching and visual inspections have been conducted, but both are sampling inspections that are costly and time-consuming, yet have low reliability, posing a challenging issue. This product is a groundbreaking scanner that can eliminate such challenges, which previously lacked decisive solutions. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.*
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basic information
【Product Specifications】 X-ray tube voltage/current: Cr 30kV / 1.6mA air-cooled Irradiation diameter: Φ3mm (standard) Sample distance: 45mm from the bottom of the product Incident direction: Perpendicular to the sample Output: Analog output 0-10V (standard) Weight Sensor unit: Approximately 3.7kg Power supply unit: Approximately 5.3kg External dimensions Sensor unit: W108×L213×H171 (mm) Power supply unit: W141×L279×H193 (mm)
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Applications/Examples of results
【Applications and Examples of Use】 ■ Confirmation of cutting and grinding processes (checking for grinding burns, understanding and confirming optimal processing conditions) ■ Confirmation of heat treatment effects (understanding hardness before and after heat treatment, product inspection, reducing the resin filling inspection process) ■ Process management for machining and surface treatment (monitoring changes in hardness before and after processes, monitoring abnormalities within the process)
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Pulse Tech Industries has aimed to be a "research and development-oriented manufacturing company" since its founding, engaging in numerous projects such as labor-saving devices and inspection equipment that are difficult to address with existing products, thereby contributing to the improvement of our customers' productivity and quality. The "portable X-ray residual stress measurement device" and "fluorescent detection head" are products developed in-house by combining the elemental technologies we have cultivated over the years, and they have received high praise from various sectors. We offer optimal solutions tailored to our customers' needs, including challenging issues, custom equipment, joint development, and engineer dispatch, so please feel free to contact us. Engineers responding to custom needs (special specifications): X-ray handling technology - 37 X-ray work supervisors Circuit design technology - 3 electrical equipment assembly technicians Optical design technology - 10 international optical engineers Mechanical design technology - 7 mechanical design engineers - 19 metal materials testing technicians - 3 3D CAD users Software development technology - 23 information technology specialists - 2 software quality technicians - 3 holders of LabVIEW certification