It is a processing method that involves cutting resin (plastic) rods and sheets to create shapes.
This is a representative processing method of Zen. The characteristic of resin cutting processing is undoubtedly its excellent processing accuracy. Additionally, the ability to use materials that are very close to those used in mass production from a wide variety of material types is also an advantage. We utilize machining centers, as well as composite lathes and engraving machines. In addition to 3D processing and multi-surface processing, we also accommodate gears, polished transparent processed products, and large shape processing. Our company has facilities at five locations in Japan and overseas factories, and we are continuously working to provide ultra-fast responses and low-cost solutions.
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■Features of Resin Cutting Processing >High Precision Processing is Attractive The most notable feature is the high processing accuracy. This accuracy is significantly higher compared to other processing methods such as vacuum casting and 3D printing. >Prototyping with a Wider Variety of Materials Resin cutting processing offers a rich variety of materials. You can choose materials that are very close to the final product. Based on usage conditions such as heat resistance tests and strength tests, we will propose suitable materials. We also accommodate rubber cutting. >Short Delivery Times Achieved Through Comprehensive Equipment Resin cutting processing equipment is fully equipped at all locations nationwide. By consolidating production factories and sales offices in one place, we provide support for short delivery times to our customers. ■Materials and Conditions for Resin Cutting Processing Resin cutting processing can accommodate a wide range of materials. We handle general-purpose resins such as ABS, engineering plastics like PC, POM, nylon 66, and PBT, as well as super engineering plastics like PEEK and PTFE. Additionally, for special resins such as those filled with glass, we leverage our past achievements and know-how to deliver stable products.
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We provide support in all aspects of manufacturing, from the prototype stage to mass production, with nationwide coverage. We manufacture parts for prototypes and working models from just one piece using various processing technologies such as resin cutting, metal cutting, vacuum casting, simple molds, injection molding, painting, sheet metal, and 3D printing! Additionally, if it can be handled with prototype methods, we will do our best to accommodate the production of low-volume parts! We also design and support devices and tools for verification! With 50 years of experience and a track record of 2,000 companies, we support your manufacturing with the know-how we have accumulated. We have 71 processing machines, 13 measuring instruments, and various CAD/CAM systems in-house. In 2014, we obtained "ISO 9001" and conduct thorough quality management as an organization to provide prototypes that satisfy our customers. Particularly regarding the delivery time for prototypes, we have a flexible system in place, allowing for ultra-short delivery times tailored to our customers' requests. Please feel free to contact us when you need assistance!