It is possible to manufacture cast parts with industry-leading precision!!
At Zen, we are capable of producing casting parts with industry-leading precision through our long-established mold-making methods. We also excel in creating transparent parts, such as clear castings and colored transparent castings. Using the original product as a master, we create a mold with silicone, then pour materials like urethane resin into the completed silicone mold to produce replicas of the original. From a single silicone mold, it is possible to create approximately 15 to 20 replicas. Therefore, during the prototyping phase, where a large number of units are required, significant cost reductions can be achieved.
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> Material selection according to purpose is possible We can widely accommodate cast products with surface treatments such as soft types, heat-resistant types, transparent types, colored types, and textures. Polyurethane resin, ABS type, PP type, PMMA type, rubber type > Proven track record with complex shapes We also handle ultra-thin products like insert molding and keypads, responding to customer needs in terms of delivery time and cost. > Secondary processing of cast products is also possible We can perform treatments such as painting, laser etching, and silk printing on cast products.
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Company information
We provide support in all aspects of manufacturing, from the prototype stage to mass production, with nationwide coverage. We manufacture parts for prototypes and working models from just one piece using various processing technologies such as resin cutting, metal cutting, vacuum casting, simple molds, injection molding, painting, sheet metal, and 3D printing! Additionally, if it can be handled with prototype methods, we will do our best to accommodate the production of low-volume parts! We also design and support devices and tools for verification! With 50 years of experience and a track record of 2,000 companies, we support your manufacturing with the know-how we have accumulated. We have 71 processing machines, 13 measuring instruments, and various CAD/CAM systems in-house. In 2014, we obtained "ISO 9001" and conduct thorough quality management as an organization to provide prototypes that satisfy our customers. Particularly regarding the delivery time for prototypes, we have a flexible system in place, allowing for ultra-short delivery times tailored to our customers' requests. Please feel free to contact us when you need assistance!