Introduction of a fully automated processing line for automotive piping components made of SUS, steel, aluminum, etc.
This is an introduction to a fully automated processing line for bending, cutting, chamfering, diameter correction, and cleaning of short pipes after terminal processing. Each process is carried out by independent machines, connected by a conveyor system for full automation. If the product changes and this automated line can no longer be used, it can be disassembled and used as individual machines. 【Product Flow】 ■1. Hopper (Processing cycle time: 15-16 seconds per piece) ■2. First bend (with wiper and pressure booster for 1D bending) ■3. Extraction and transportation ■4. After bending, one side is cut using a spin cutter (The cut-off scrap is automatically discharged separately) - Transportation ■5. The inner surface of the cut section is chamfered with a chamfering cutter (Removing chips with air blow and vacuum while transporting) ■6. Diameter correction (two-punch type) due to deformation near the bend - Transportation ■7. Cleaning (immersed in a sealed container with cleaning solution for a set time, then air blown) ■8. Discharge (discharged one by one onto a conveyor) *For more details, please refer to the PDF document or feel free to contact us.
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Osuga Machine Co., Ltd. is a professional group that guarantees everything from design, construction, manufacturing, mold procurement, processing, to shape formation, tailored to customer needs, ranging from various pipe processing such as cutting, end processing, bending, and drilling to dedicated machines! To meet customer requests, we basically adopt a made-to-order production approach, providing automatic machines and dedicated machines with a custom-made feel at low cost and high quality. 【SOLUTION】 We propose total solutions for pipe processing from three perspectives: "quality," "productivity," and "efficiency." Osuga Machine will solve your concerns and wishes as follows! ■Quality Improvement - I want to improve and stabilize product quality! - I want to reduce product complaints! ■Productivity Improvement - I want to automate equipment to increase productivity! - I want to maintain productivity with fewer people! - I want equipment that increases productivity! ■Efficiency Improvement - I want to automate the processing steps! - I want to centralize multiple processing steps! - I want to produce equipment efficiently in a consolidated manner!