Can the trust and costs lost due to misconduct be recovered?
Not only for final product manufacturers, but even for parts manufacturers, quality defects can be a factor that determines the life of a company. Furthermore, in recent years, the quality standards demanded by final product manufacturers have been increasing, which raises the risk of compensation claims due to defects or the possibility of transaction cancellations. In small and medium-sized manufacturing businesses, measures such as working overtime to conduct full inspections are being implemented out of fear of these issues, but it seems that in some cases, the costs are being borne by the companies themselves. In an era where a single lot's deficit can lead to an annual deficit, an increase in management costs must be very challenging. Our company will propose a system equipped with functions that make it possible to achieve key points in quality management! *For more details, please visit the product page.
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basic information
**Quality Management Points** - Identify defects as early as possible in the process. - Ensure that procedures, methods, and tools used are as specified. - Collect data at a level of detail that aids in identifying causes, as much as possible. - Analyze the causes of defects and implement measures to prevent recurrence. Additionally, continuously review those measures. - Aim for improvements not only in the processes where defects occur but also in the overall production process. - Educate employees (and, where possible, subcontractors) on the definition of defects and how to respond when they occur. - Start initiatives from points that influence product quality (such as processes, machinery, jigs, and setup methods). - Make things "visible." (Utilize tools like QC seven tools to visually grasp changes and variations.) - Ensure that management takes leadership and promotes a company-wide initiative.
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Applications/Examples of results
Inspection results (incoming, intermediate, final) Control charts Product lot Material lot Molds and jigs Measured value anomaly alerts Anomaly correction and prevention Inspection report, etc.
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Company information
At Kanagawa Tosuback Co., Ltd., we provide development and maintenance services for business applications in the manufacturing industry, as well as production management consulting and the construction of network and IT infrastructure. We handle everything from specification creation to system design, programming, and operational support with an in-house integrated production system. Leveraging our knowledge and experience from over 100 successful implementations, we listen to, understand, and materialize our customers' voices to ensure the success of system construction.