[Press Processing Example] High-Tensile Material / Thickness 6mm / Deep Drawing Processing
Air conditioner compressor parts
Press forming of high-tensile material with a thickness of 6 mm! Vertical drilling on the inclined surface with a slope angle of 45° is also performed!!
This product is used in air conditioning compressors, which means it is subjected to significant pressure, often requiring the use of high-strength materials such as thick high-tensile steel plates. When processing this material through pressing, concerns arise regarding its poor plasticity due to its high strength. However, our company has applied drawing processing to 6mm thick high-tensile material, forming it into a cup shape. Additionally, this product also involves drilling holes in a vertical direction relative to inclined surfaces. When drilling vertically into the inclined surface of a steel plate, excessive force can be applied to the piercing punch, significantly compromising its shape retention. Traditionally, the maximum allowable angle for inclination was set at 30°. Through innovations in the tip angle and shape of the punch, the material and surface treatment of the punch, and the lubrication method during processing, our company has been able to accommodate an inclination angle of 45°. As a result, the drilling process through machining has been reduced, leading to cost savings. For more details, please feel free to contact us.
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basic information
Material: SAPH440 Plate thickness: 6 mm Outer diameter: 110 mm Drawing depth: 34 mm Processing method: Blank cutting - Robot line - Packaging - Shipping
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Applications/Examples of results
This is a part for air conditioner compressors, but I believe it can be applied to various uses. Please feel free to consult us about anything.
Detailed information
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Different version, different shape. It also accommodates such complex shapes.
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Koukougyou Co., Ltd. has established a consistent production system from mold making to press processing and sub-assembly since its founding in 1964. As a press manufacturer equipped with development capabilities, we have grown by closely addressing our customers' challenges. We sincerely confront individual customer issues such as high purchase costs, labor-intensive processes, unstable quality, and inability to accommodate mass production. By proposing method replacements through repeated discussions, we solve problems and build a Win-Win relationship with our customers. We tackle customer challenges with outstanding technology and ideas, exceeding the limits of conventional press processing to produce stainless steel thick plate products, precision deep drawing, precision irregular shape drawing, and composite molding with other materials. If you have dissatisfaction or issues with the procurement of metal parts or the internal work using those parts, please feel free to reach out to us.