[Case Study] Automation of Centrifuge for Labor Savings
Fully Automatic Centrifuge Model MARK3
"We want to automate the centrifuge to reduce labor." Company N, Model MARK3.
■Custom-made programs tailored to the product■ We proposed and delivered a fully automatic centrifuge based on the request from Company N, a powdered seasoning manufacturer, who expressed the desire to "avoid manual labor and not stop factory production with 24-hour continuous operation."
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【POINT】Detailed Hearing and Meetings ■ Proposing suitable specifications through detailed meetings with mechanical technology members and electrical program technology members ■ We understand the viscosity and filtration characteristics of the products the customer wants to filter and process by conducting tests on our test equipment. We will consider the specifications of the machinery suitable for the customer's products and discuss how to operate the centrifuge and the timing of each process. We will create operating patterns tailored to the product and develop a custom-made program based on the customer's feedback. ■ Diverse Recipes ■ We have created 12 different recipes to switch between multiple products over a certain period, allowing one centrifuge to perform dewatering processing for multiple products. ■ Automation of Product Discharge ■ After the completion of the filtration and dewatering process and the crystal washing process, the scraping of crystals and discharge outside the centrifuge is done automatically. Before implementing automation, operators used to break hard crystals with shovels and scoop them out of the centrifuge. (Please refer to the video) → For more details, please check the link.
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Seasoning powder manufacturer, Company N.
Detailed information
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Proposal for Fully Automated Specification of MARK3 We proposed and delivered a fully automated centrifuge capable of continuous operation for 24 hours without manual intervention, based on the request from Company N, a powdered seasoning manufacturer, who expressed the desire not to halt production in their factory.
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Company information
Since its founding, the Matsumoto Machinery Group has been dedicated to shaping the voices of our customers regarding centrifuges. Even when faced with challenging materials and operational processes, we have worked together with our customers to think, overcome, and continue evolving the development of centrifuges. We are focused on the development of small centrifuges that comply with GMP standards, aimed at realizing a manufacturing environment process that is more considerate of safety, which is essential for protecting people's health and lives. We are currently showcasing the operation processes and models of our machines on YouTube. If you are considering a centrifuge, please take a moment to check out the actual machines in our videos.