A case study of designing and manufacturing jigs through prototype cutting and assembly of plastic resin.
This is an introduction to a case where a "pallet jig" was manufactured using machining and assembly with MC nylon and POM!
At Takimoto Giken Kogyo, we have manufactured "pallet jigs" using MC nylon and POM through cutting processing and assembly. ~Points~ MC nylon (monomer cast nylon) is commonly used in areas where mechanical strength (impact resistance) is required, and the material itself is readily available, making it versatile. In this case, the base was made of POM for color differentiation. We measure the pallet size and work size from the actual items to check for interference and accuracy. There are various shapes of pallets for industrial machinery related to the automotive industry, but our company handles everything from lathe processing to machining and assembly, bringing us closer to our customers' requests. Additionally, we use machining (Mori Seiki) CADCAM for speedy program creation and processing conditions. *If you have 2D data, please provide it. We also respond flexibly to various requests, such as payment conditions or the absence of drawings. *For more details, please download the PDF or feel free to contact us.
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basic information
【List of Materials Handled】 Thermoplastic Resins ■ PEEK: Polyether Ether Ketone ■ PPS: Polyphenylene Sulfide ■ MC Nylon: Nylon Monomer ■ POM: Polyacetal (Duracon) (Delrin) ■ PTFE: Polytetrafluoroethylene (Teflon) ■ PCTFE: Polychlorotrifluoroethylene (Dai-flon) ■ PVDF: Polyvinylidene Fluoride ■ ABS: Acrylonitrile Butadiene Styrene ■ PP: Polypropylene ■ Ultra High Molecular Weight Polyethylene: (UHMW) (Tiber) (Newlight) (U-PE) ■ PMMA: Methacrylic Resin (Acrylic) ■ PC: Polycarbonate ■ PVC: Polyvinyl Chloride ■ PET: Polyethylene Terephthalate Thermosetting Resins ■ Epoxy Glass: Galepoxy ■ Fabric Bake: Fabric-based Phenolic Resin ■ Paper Bake: Paper-based Phenolic Resin ■ Rosin Board ■ Miorex ■ Hemisarl ■ TC Board Other Grades [Weather-resistant, Sliding, Heat-resistant, Conductive, Antistatic, Glass Reinforced, Impact-resistant] and more. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Company information
Takimoto Giken Kogyo Co., Ltd. primarily focuses on the processing of industrial plastic resins, handling everything from single units to mass production (with a proven track record of up to 18,000 units) for machined parts, jigs, prototypes, and more. In response to the high demand for short delivery times, we have increased our material inventory to ensure quick responses, even when material manufacturers are closed, allowing us to better meet customer needs. Additionally, in response to requests for "just the plastic resin material as soon as possible," we have started offering cut sales. We have also received requests for "could you also handle 6F (6-sided milling)?" and have made arrangements to accommodate that. We are committed to making efforts to meet our customers' requests, so please feel free to consult us if you have any concerns.