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The "Bender Method" is a manufacturing process for metal rings that utilizes cold bending and welding techniques. After cold rolling round steel into long steel materials, it is bent to a specified diameter, then spirally bent and stacked, cut into individual pieces, and welded to form a true circular ring. The yield of raw materials is 95%, resulting in minimal material loss. In the process of forming true circular rings through cold rolling → bending → cutting → welding → heat treatment → straightening, the Bender Method finishes metal rings with a roundness of within 0.5mm. *For more details, please feel free to contact us.
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【Product Handling】 ■Wire Rod: The raw material is iron round bars. ■Cold Rolling: Processed into long steel materials with a rectangular cross-section using rollers. ■Bending: Coiled in a spiral while bending. ■Cutting: Cut into rings with an "overlap." ■Welding: Weld the cut sections of the rings. ■Trimming: Remove the parts that protrude as burrs. ■Heat Treatment: Heat to equalize the overall structure and strength. ■Shot Blasting: Remove scale attached to the surface. ■Straightening: Correct errors by applying pressure in a press machine to achieve a true circle. *For more details, please feel free to contact us.
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Our company mainly handles automotive engines, agricultural machinery, construction machinery, and marine engines. Since our establishment, we have been engaged in the development of cold bending methods for steel materials, and we have obtained patents for bending H-beams used in tunnels, making us proficient in the cold bending processing of general steel materials. Please feel free to contact us if you have any inquiries.