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  6. [Case Study] Moisture Meter for Polymers AquaTrack 3E

[Case Study] Moisture Meter for Polymers AquaTrack 3E

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last updated:Aug 10, 2023

アイ・ティー・エス・ジャパン
アイ・ティー・エス・ジャパン
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We visit clients who are utilizing the AquaTrack series to publish their usage status and interviews about AquaTrack.

The company we visited this time, "Sankou Kasei Co., Ltd.," is an engineering plastic molding company founded in 1965. It operates globally with 11 locations in Japan and 3 overseas. They have established a "one-stop production system" that handles everything in-house, from product design to mold manufacturing, molding processing, and quality control, providing high-quality products that meet the diverse needs of various clients. This time, we visited the Ichinoseki factory located in Iwate Prefecture, where they have introduced the Aqua Track 3E.

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at3e.jpg

[Case Study] Moisture Meter for Polymers AquaTrack 3E

at3e.jpg
at3e.jpg
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◎ Portable high-precision moisture meter for polymers. High-tech polymers such as PET, PC, and PA6 have their moisture content in pellets significantly affecting the molding of the products. Since the moisture content in pellets is minimal, there were limited methods for high-precision measurement, but the AquaTrack 3E achieves high precision equivalent to the Karl Fischer method with its unique measurement technique. Furthermore, it does not require large equipment like nitrogen, so moisture measurement on-site is possible with just a 100V power supply. Handling and disposal of reagents are also easy. The moisture meter "AquaTrack 3E," specialized for measuring the moisture content of polymers, is widely used in the plastic molding industry. ◎ Since it has a relatively large test tube, it can also measure molded products. Measuring moisture after product molding is also a very important factor. With the AquaTrack 3E, as long as the size fits in the test tube, it can be measured directly. This includes PET bottles, cases, films, connectors, CDs, capacitors, etc. Additionally, even larger molded products can be measured if they are cut to a size that fits in the container.

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Article Content ◆Factory Introduction ◆How to Utilize the Aqua Track 3E ◯The reason for introduction is the pursuit of the causes of molding defects. ◯A large amount of accumulated data is an asset. ◯Easy to move and does not require a specific operating environment. ◯High reproducibility is appealing. ◯It is actively used in investigating the causes of molding defects. ◯It is also useful for resin prototyping. ◆Interview with the Person in Charge For more details, please visit our website.

Detailed information

  • at3e02.jpg

    This time, we visited Sanko Kasei Co., Ltd. Ichinoseki Factory.

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Dr. Plastic Molding Rheology Course: Basics Part 01

<Technical Document> Proposals for Reducing Defects in Plastic Molding from a Professional Perspective. Dr. Plastic Molding's Rheology Course.

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I will propose ways to reduce defects in plastic molding from a professional perspective. I will explain clearly using illustrations, graphs, and images. <Dr. Plastic Molding's Rheology Course - Basic Edition 01> How can we understand the physical properties of materials to stabilize moldability? To stabilize molding, it is essential to grasp the physical properties of the materials. What viscosity does the resin material have when it is in a melted state? How does it behave in terms of flow during actual extrusion molding? To understand this, knowledge of viscosity measurement tools such as "Melt Flow Indexer (MFR)" and "Capillary Rheometer," as well as simulation software for predicting flow behavior, is indispensable. I will explain how each of these contributes to the optimal design and troubleshooting of plastic molding in a way that anyone can easily understand.

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アイ・ティー・エス・ジャパン

アイ・ティー・エス・ジャパン

Testing, Analysis and Measurement

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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment  Dynamic measurement + vulcanization testing machine  Rheometer  Carbon dispersion meter  Mooney viscometer  Hardness and density meter  Density and specific gravity meter  Specific gravity meter for uncured rubber  Durometer  Durability and fatigue testing machine  Rebound tester  Wear testing machine ◎ Comprehensive valve manufacturer

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