Visualizing the skilled techniques of blacksmiths! Development of a remote monitoring system incorporating AirGRID.
We would like to introduce a case where Otani Machinery Works, Daichi Forging Works, and SHF developed a remote monitoring system incorporating 'AirGRID'. Daichi Forging Works has not been able to advance its technical inheritance due to a chronic shortage of young personnel. Otani Machinery Works had to bring loggers to the customer's site after trouble occurred, accumulate data for a certain period, and then take the data back for analysis. In response, they developed a remote monitoring system. By implementing the remote monitoring system, they achieved the minimization of machine downtime due to mechanical troubles and a reduction in maintenance costs. 'AirGRID' was evaluated as a suitable system because it allows for the collection of machine operating information simply by installing a wireless communication device on existing Patlite signal lights. [Case Study] ■ Otani Machinery Works, Daichi Forging Works, SHF ■ Developed Product: Remote Monitoring System ■ Embedded Product: AirGRID *For more details, please refer to the PDF document or feel free to contact us.
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**Features of the Remote Monitoring System** ■ Support for Skill Inheritance - Real-time analysis of hammer movements from camera footage Enables visualization of craftsmen's skills as impact energy. ■ Support for Productivity Improvement - Equipment Operation Analysis - By linking with AirGRID WD, automatically collects equipment operation data such as "running," "setup," "stopped," and "paused" without using handwritten daily reports, allowing for operational analysis in the cloud. ■ Remote Maintenance Service - Extracts and stores necessary data for visualizing and analyzing the operational status of equipment and machinery in the cloud, enabling information to be checked and analyzed via the web. As a result, it allows for rapid support and troubleshooting, reducing maintenance costs, and managing cumulative operating hours of equipment, enabling the proposal of replacements or maintenance before consumable parts exceed their limits, thus providing advanced preventive maintenance services. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Since our establishment, we contribute to society with the corporate philosophy of delivering "safety, security, and ease" to people around the world, manufacturing products such as display lights, rotating lights, vehicle equipment, and audio devices.