For contract processing of 2D and 3D lasers! From prototype of one piece to mass production is OK.
We also support special material composite processing! Please consult us for sample processing, precision processing, and small to large-scale processing of materials other than iron and stainless steel.
At Hayano Kenco, we offer laser processing services for 3D machining (solid work), 2D machining (composite processing), and special material composite processing (fiber). We have experience in prototype laser processing of various materials such as rubber, aluminum, brass, carbon, and acrylic, in addition to iron and stainless steel (SUS). We can accommodate mass production from a single piece using automated cell lines with 24-hour unmanned operation. ★ Please feel free to consult with us! 【We can assist with the following inquiries】 ■ I would like to cut a special material as a trial... ■ I want assistance in finding efficient cutting and processing methods... ■ I was turned down because the laser processing thickness is too thin... ■ I want to process products within my budget... and more. Our company offers cost reduction proposals from the manufacturing side. We will listen to the current issues from our customers and provide proposals that can solve those problems. *For more details, please contact us or download the PDF.
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basic information
◆Special Material Composite Processing (Fiber) Equipment - Laser Cutting Specifications 1. Nitrogen Cutting (Clean Cut) SS up to 3.2mm, SUS304 up to 6mm, AL up to 6mm, Brass up to 5mm 2. Oxygen Cutting (Eco Cut) SS 3.2 to 6mm, Copper up to 4mm 3. Air Cutting Used for AL processing, marking, etc. ◆3D Processing Equipment - I. Processing Machine Specifications 1. Oscillator: 2kW, 7.5-inch, Offset Type Processing Head 2. Target Workpiece (3D): 2600 x 1700 x 600 (mm) 3. Maximum Workpiece for Flat Plate Processing: 3100 x 2100 (mm) 4. Table Load Capacity: 2000 kg 5. Ideal for processing large and three-dimensional workpieces - II. Processing Machine Specifications 1. Oscillator: 800W, 5.0-inch, Offset Type Processing Head 2. Target Workpiece (3D): 1600 x 1000 x 450 (mm) 3. Maximum Workpiece for Flat Plate Processing: 2030 x 1250 (mm) 4. Table Load Capacity: 900 kg 5. Ideal for processing thin sheet metal parts and small workpieces ◆2D Processing Equipment *For more details, please contact us or download the PDF.*
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Applications/Examples of results
For more details, please download the PDF or feel free to contact us.
Detailed information
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【PSA Nitrogen Generation System】 By installing the nitrogen generation system, it supports clean cuts for SUS up to 6mm and SP up to 3.2mm. It completely eliminates paint peeling due to oxide films and pre-treatment during welding!
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【AL Product Gas Mixer Function】 By mixing a trace amount of OO with nitrogen, it significantly improves the cutting surface of aluminum. Even 6mm aluminum is like this!
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Brass and copper products. Brass is processed with nitrogen, and copper is processed with oxygen, achieving processing that could not be done with CO2!
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【CAD Operations with TEBIS】 The machining data for processing 3D workpieces is created using 3D CAD/CAM (TEBIS). The laser processing fixtures that secure the products are also assembled by creating cross-sections from CAD data, allowing for stable and precise machining of the products.
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Fixing workpieces with cross-section jigs / Fixing with clay jigs. We create cross-section jigs from 3D data, and even for urgent items without 3D data, we can fix them using simple clay jigs and create processing data through teaching operations.
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3D Laser Processing We can handle complex shapes with the Mitsubishi ML3212VZ2 laser processing machine. We also respond quickly to additional processing on pressed parts and changes to trim lines.
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"Processing including tapping and molding" With one clamping processing by a single machine, molding processing by pressing and peripheral processing by laser are all-in-one! Since tapping is also processed simultaneously, there is no need for secondary processing!
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【PSA Nitrogen Generation System】 By installing the nitrogen generation system, it supports clean cuts for SUS up to 6mm and SP up to 3.2mm. It completely shuts out paint peeling due to oxide films and pre-treatment during welding!
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[Brush Table] The back scratches will be suppressed with this! During material movement after downward forming processing, the brush table around the turret rises 5mm to prevent interference between the material and the die!
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Company information
Hayano Kanko Co., Ltd. is a company that specializes in the production of automotive prototype sheet metal, achieving high precision, short delivery times, and a variety of products. From 3D laser processing to handmade items, we propose prototypes tailored to our customers' needs. In the face of increasingly complex and difficult-to-form parts, we view challenging issues as opportunities to meet needs and will continue to provide higher quality components. Manufacturers struggling with short delivery times and trading companies facing budget constraints are welcome to contact us.