Utilization of warm wastewater used in meat processing! Introducing a case study of the 'XP Plate', a fully welded plate heat exchanger, in a food factory.
The customer requested the utilization of warm wastewater used in meat processing. Therefore, we introduced the fully welded plate heat exchanger 'XP Plate' that our company handles. After the introduction, it became possible to recover 1,159 GJ of heat annually, reducing fuel costs for the LPG boiler by 3 million yen per year and decreasing CO2 emissions by 68 tons per year. Additionally, we reduced the maintenance frequency from approximately once a week to about once a month, which also alleviated concerns about functional decline, particularly for the personnel involved in the operations. 【Customer's Issues and Requests】 ■ The wastewater is heavily contaminated and clogged. ■ The workload related to maintenance is significant. ■ The performance of tube-type heat exchangers for heat recovery is low. *For more details, please refer to the PDF document or feel free to contact us.
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【Introduction Effects】 ■ Achieving annual heat recovery of 1,159 GJ, resulting in a reduction of fuel costs for LPG boilers by 3 million yen per year, and a reduction of CO2 emissions by 68 tons-CO2 annually. ■ Decreasing maintenance frequency from approximately once a week to about once a month. ■ Reducing concerns about functional decline among staff, including those responsible for operations, and decreasing the workload associated with maintenance. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Our company is engaged in the development of technology for "ocean thermal energy conversion," which can be considered the ultimate renewable energy. The technologies we have cultivated over many years are not only aimed at realizing ocean thermal energy conversion but are also used for generating electricity from relatively low-temperature industrial waste heat produced by factories, as well as geothermal heat from hot springs. Furthermore, they are utilized as heat exchangers for various industrial applications beyond power generation. The core of our technology lies in process engineering related to the temperature difference power generation system and the design and manufacturing of heat exchangers, which are the most critical equipment that constitutes this system. The heat exchanger we have independently developed for the practical application of ocean thermal energy conversion, the XP plate, is a plate-type heat exchanger with a fully welded structure that is entirely different from conventional products. It has obtained numerous patents along with its outstanding manufacturing technology. With its simple and direct flow path, the XP plate has garnered attention as a compact device that efficiently recovers thermal energy from fluids that tend to clog and contain solids, which have previously been abandoned, as well as from gases that need to flow at high volumes and speeds.