Case studies of pump implementation in the pharmaceutical and cosmetics fields: Examples of detergent and fabric softener transfer.
Introducing a case study on the implementation of screw pumps for the transfer of detergents and fabric softeners!
Here is an example of the transfer of detergents and softeners in the pharmaceutical and cosmetics fields. We wanted to increase the filling amount, but when we increased the pumping speed, it caused foaming, leading to issues with proper filling. By using a screw pump for the transfer, we were able to suppress foaming even with large volumes being transferred, resulting in an increase in production. We achieved an improvement effect of 4 million yen per year. 【Case Summary】 ■ Objective: Increase filling amount and improve accuracy ■ Model: Dual-axis screw pump, SQ type ■ Liquid name: Detergent and softener ■ Issues: We wanted to increase the filling amount, but increasing the pumping speed caused foaming, preventing proper filling. ■ Improvements: Suppressed foaming even with large transfers. Increased production resulting in an improvement effect of 4 million yen per year. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Features of the Double-Screw Pump】 ■ Easy disassembly and cleaning ■ Suitable for transporting high-concentration slurry ■ No shear and minimal shape damage ■ Transfers liquid without agitation ■ Constant supply without pulsation ■ Rotating parts are non-contact ■ Strong suction power ■ Quiet operation *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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In 1980, we received a request to "extract expensive raw materials that remain at the bottom of a drum to the very bottom." This led us to focus on high-suction vane pumps and begin research and development. Since then, we have developed the V-type vane automatic pressure regulation mechanism and our current main product, the SQ-type dual-screw pump. We have also developed small vane pumps. For the dual-screw pump, we introduced unique features such as a slide bar for smooth disassembly and cleaning (PAT), a slide bar docking system, paddles to prevent bridging, and the SQW-type equipped with a screw conveyor for transferring ultra-high viscosity materials (PAT). Additionally, we created the VQ-type deforming pump with a defoaming function that achieves both defoaming and liquid transfer simultaneously, and the BQ-type blending pump with stirring capabilities that mixes multiple liquids while transferring them. We have continuously developed innovative technologies through unique ideas and brought them to market. We are committed to tackling "challenges that are deemed impossible by common sense" head-on, and we are confident that our mission is to create "unique products that truly benefit our customers." Moving forward, we will actively challenge our customers' difficult requests and continue to develop one-of-a-kind products. Our customers' needs are the source of power for us at FUKKO. Please feel free to consult us about any issues or concerns you may have.