From prototype to mass production using C1100 tough pitch copper and C1020 oxygen-free copper!
We will prototype and mass-produce busbars, which are conductors for conducting electric current, from copper plates and copper round bars. [The photo is an example.] Please inquire about other shapes. We have experience with plate thicknesses up to 20 mm. By consulting with us from the prototype stage, we can provide proposals that take into account issues related to mass production processing. We can also perform surface treatments such as tin plating and nickel plating, which are post-processing steps after press processing, and deliver the finished products. ■ Copper Materials These are materials with extensive processing experience at Wada Seisakusho. - C1100 (Tough Pitch Copper) - C1020 (Oxygen-Free Copper) - C2801 (Brass) - HSM (Copper Wire)
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basic information
Common Issues in Busbar Manufacturing - The positional relationship of the connection hole pitch is unstable. (When the material is copper, it becomes difficult to stabilize the pitch of the connection holes at both ends as the material is soft and the bending results in a complex shape that requires multiple processes.) - The area and volume of the contact parts are unstable. - There is no method for rapid and mass production. - Since copper is an expensive material, poor yield is problematic. - Burrs occur in mass production holes, etc. For further inquiries, please contact us. Tel: 084-970-0038 Inquiry on our company website: https://wadass.co.jp/contact/
Price information
We can provide a quote for mold costs, material costs, and processing costs.
Delivery Time
Applications/Examples of results
- Distribution board - Sub-distribution board - Receiving board - Control panel
Detailed information
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Thick plate punching (busbar manufacturing by press processing) C1100 tough pitch copper
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C1100 tough pitch copper busbars for press processing mass production
Company information
■ Recently, there has been a surge in inquiries about busbars (bus bars, copper bars). We have experience processing copper materials up to 20mm thick and are well-versed in electrical components, ready to take on new challenges. We can also procure hard-to-find copper materials such as C1100 and C1020 from domestic manufacturers. Please feel free to reach out to us. ■ Before mass production overseas, we will start from prototyping to mass production setup domestically. If the parent company is based in Japan, there is no need to travel overseas for prototype inspections, allowing for speedy on-site confirmation and meetings. Overseas, the quality and skills required are still not at the desired level during the prototyping stage, leading to ongoing troubles once mass production begins. By confirming everything until stable mass production processing can be achieved in Japan, we can transfer the molds overseas much more quickly. Additionally, since communication can be conducted in Japanese, meetings between engineers proceed very smoothly, allowing for thorough development during the crucial initial phase of prototyping and setup. (English support is also available), providing many advantages.
![[Case Study of Copper Parts Processing] Main Bus and Branch Bus Incorporated in Power Distribution Board](https://image.mono.ipros.com/public/product/image/19c/2000359642/IPROS5859859293712056937.jpg?w=280&h=280)
