No secondary processing required, coolant system, high-performance drum filter.
Coolant device U-Clean UC-2016 type drum filter
Composite lathe, spindle through high-pressure pump, 20μ filtration precision specification, high-performance U-Clean drum filter, no secondary processing equipment required!
High-performance U-Clean Drum Filter that exceeds conventional drum filter norms 1. Why do conventional drum filters require secondary treatment systems due to clogging at 20μ precision filtration? Filtration filters must discharge the sludge they have filtered out as quickly and reliably as possible; otherwise, the concentration of sludge in the liquid increases, and backwashing with dirty liquid results in sludge being sprayed onto the filter mesh, ultimately causing clogging. Conventional drum filters use a method where the filtered sludge is scraped out from the liquid in the dirty conveyor tank with a conveyor scraper, making it nearly impossible to discharge fine sludge below 50μ outside, thus necessitating a secondary treatment system. 2. The U-Clean filter features a chip discharge conveyor inside the drum that uses an upward scraping (rotating with the hinge) mechanism, allowing coarse chips to pass through the drum while chips that pass through the φ3mm perforations at the drum entrance are introduced into the drum. The sludge filtered within the drum is naturally dropped onto the upper scraping plate of the chip discharge conveyor (in the air) due to rotation and micro-pressure backwashing (0.08–0.5Mpa). By quickly discharging the fine sludge that it has filtered itself, precise filtration is achieved.
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basic information
1. It can be easily installed on a lathe with limited space for wide conveyor installation. 2. Conveyor installation is easy even in machining centers with a center trough. 3. The conveyor is inside the drum, making drum maintenance easy. 4. A dirty tank is unnecessary, so the coolant system is compact. 5. Almost no foam is generated due to high backwash pressure in the dirty tank. 6. Simply choosing a hinge-type conveyor allows for handling curled chips. 7. No secondary processing unit is required with the spindle coolant system. 8. A compact size, fewer equipment parts (less maintenance), and low price are the three advantages.
Price information
1. For composite lathes, 20μ filtration precision, no secondary processing equipment required. The chip discharge conveyor is compact, making it easy to install in a horizontal type. The conveyor functions to roughly remove chips, and the drum filter is selected with a 20μ mesh, resulting in a compact, simple, and low-cost system that does not require secondary processing equipment. 2. Spindle-through, center trough type machining center, no secondary processing required. The chip discharge conveyor is compact, making it easy to install in a center trough type. The conveyor functions to roughly remove chips, and the drum filter is selected with a 20μ mesh, resulting in a compact, simple, and low-cost system that does not require secondary processing equipment.
Price range
P8
Delivery Time
Applications/Examples of results
1. For composite lathes, 20μ filtration precision, no secondary processing equipment required. The chip discharge conveyor is compact, making it easy to install in a horizontal type. The conveyor works to remove coarse chips, and the drum filter is selected with a 20μ mesh, making it compact, simple, and low-cost without the need for secondary processing equipment. 2. Spindle-through center trough type machining center, no secondary processing required. The chip discharge conveyor is compact, making it easy to install in a center trough type. The conveyor works to remove coarse chips, and the drum filter is selected with a 20μ mesh, making it compact, simple, and low-cost without the need for secondary processing equipment. 3. Cleaning liquid, 20μ, no consumables required, filtration device. In the case of large cleaning machines, the consumption of consumables such as bag filters is putting pressure on parts cleaning costs. The U-Clean drum filter can significantly reduce parts cleaning costs without the need for consumables up to 20μ. U.ENG LLC Narashino-dai, Funabashi City, Chiba Prefecture TEL: 047-767-0276 FAX: 047-767-7565 Mobile: 090-5763-3046 Email: uchiyama.eng@tbz.t-com.ne.jp
Company information
For the metal processing industry, reducing processing costs, minimizing the occurrence of defective parts, and increasing machine operating rates are important challenges. In particular, the chips that accumulate at the bottom of water-soluble cutting fluid tanks are sucked up by pumps, causing pipe blockages, defective products, tool breakage, and decreased machine operating rates. Additionally, the lubricating oil, fine chips, and sludge that float on the surface of the tank can cause the cutting fluid to deteriorate due to bacterial decay and unpleasant odors, drastically reducing its lifespan and increasing processing costs. Our company has been addressing these issues for many years. Users want to collect not only the sludge that accumulates at the bottom of the tank but also the floating sludge. There are complaints about the dewatering of the sludge. Users are troubled by uneven dewatering on the top and bottom surfaces of the recovery basket. Cleaning the basket inside the main unit after sludge recovery is very inconvenient. The FD-1 type sludge cleaner is a product equipped with excellent functions that solve all of these problems, which are not found in conventional products. We highly recommend that you confirm its performance with a demonstration unit.
