Roll-to-roll embossing on the original roll is available from 30,000 yen without the need for metal engraving rolls!
Traditionally, when applying embossing to roll materials in an endless manner, it was common to engrave a metal roll and use that metal engraved roll for processing. In our company, instead of using the metal engraved roll, we apply a specially configured template to the metal roll to perform the embossing. While there are design constraints, unlike the traditional processing that applies pressure across the entire surface of the item, we can apply pressure only to the necessary areas, allowing us to process items with high cushioning properties that require resilience. When processing paper, it results in a "watermark" effect. In addition to embossing, it is also possible to perform embossing transfer processing using heat transfer foil.
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basic information
●Roll width: 1200mm (MAX) ●Processing width: 1100mm (proven) ●Flow pitch: 694mm ●Roll temperature: up to 200℃ (please consult) *Please provide data in Illustrator CS5 format. *Due to specifications, processing may not be possible depending on the design.
Price information
* Sheet processing with ready-made design (up to A3 size): Free of charge * Roll processing with ready-made design: From 30,000 yen * Sheet processing with supplied design (up to A3 size): From 20,000 yen * Roll processing with supplied design: From 50,000 yen Prices may vary depending on processing quantity and conditions (temperature, speed, pressure). Please try our free sample processing first!
Price range
Delivery Time
P3
※If it is a processing with a ready-made design, it will be within one week.
Applications/Examples of results
Stage/set decoration wallpaper (PVC base/aluminum transfer)
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Company information
We will address various issues not only with our processing technology but also by leveraging our network of partner companies! Standard handling thickness: Minimum 16g / Maximum 500g / From thin to thick Standard handling width: Minimum 600mm / Maximum 1200mm / We also accommodate wide roll handling. We are open to discussing processing outside our standard specifications. Please feel free to consult with us. <Coating> Coating; Coating amount (wet) 10-20g/m²; Roll coat, gravure coat, reverse roll coat <Adhesion> Lamination; Embossed lamination, dry lamination, wet lamination <Peeling> Utilizing peeling technology developed through years of transfer technology, we provide solutions to various issues with delicate control. <Cutting> Cutting; We cut rolls into flat sheets. We also accommodate wide rolls. Long items (in the flow direction) can also be cut. Flow direction: Proven up to 1500mm. Please consult with us. We handle small cuts with a guillotine and cosmetic cutting as well. <Printing> Offset & Gravure <Individual Finishing> Various finishing processes; Bookbinding, folding, foil stamping, die-cutting, subcontracting work (individual packaging, bagging, various setups, etc.)