Improved productivity with wire electrical discharge machining! Short delivery times are now possible.
Presenting a collection of precision machining case studies! We are implementing labor-saving and automation like a smart factory!
About 50% of the work we undertake involves the processing of press molds and related parts for automotive and construction machinery components. Recently, labor shortages and long working hours in the manufacturing industry have become social issues, making it necessary to promote mechanization of operations and improve production efficiency. To enhance productivity in wire electrical discharge machining and respond to ultra-short delivery times, we have addressed two challenges. [Challenges] Improving production efficiency and responding to short delivery times in wire cutting processing → We want to enhance productivity through unmanned operation. Streamlining the removal process of cores (scrap) → We aim to improve the core removal process to carry out the entire series of operations without delays. [Results of Our Efforts] ■ Establishment of a 24-hour unmanned processing system - Achieved unmanned continuous processing that can complete the first, second, and third cuts of molds or die plates with cores in a single setup. - Since cores can be automatically separated, removed, and collected, we can proceed directly to the finishing process without stopping the machines at night. *You can download the "Precision Processing Case Studies" from the PDF download link! Please check it out.
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[Result of the Efforts Part 2] ■Shortening Lead Time for Quick Delivery - Effective utilization of nighttime and continuous operation is possible - A full day of lead time reduction can be achieved - It is also possible to deliver the next day after receiving an order at the earliest - By reducing machine downtime and labor costs, we can strengthen price competitiveness and contribute to cost reduction
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Our company is guided by the principle of "supporting a rich society and future." The "things" that are essential to people's lives are supported by numerous technologies that do not appear on the surface. The wire electrical discharge machining that we perform is a crucial part of that important process. We believe that by perfecting our technology and contributing to the creation of high-quality, top-notch "things," we can help enrich people's lives, which aligns with our company's philosophy.