Various ultrasonic oscillation modes are available! Suitable for joining copper and aluminum wires and terminals, as well as sealing pipes such as heat pipes.
The "SDB2000α" is an ultrasonic servo metal welder that combines unique load control technology with a highly reliable ultrasonic system, achieving highly reproducible metal bonding. During ultrasonic bonding, the ultrasonic output and the pressure applied to the workpiece are continuously measured, and the distance of plastic deformation of the workpiece during the bonding process is detected by fluctuations in motor pulses. This data can be effectively utilized for quality assurance and quality control. 【Features】 ■ Servo press that transmits ultrasonic energy to the workpiece without waste ■ Equipped with a highly reliable digital ultrasonic generator that ensures stable bonding quality ■ The servo press supports a wide range of load control from 200N to 2000N ■ Processing distance is measured by the number of motor pulses, and position control is also available ■ Compatible with ultrasonic systems operating at frequencies of 20kHz or 35kHz ■ The device can be automated to meet user needs (further discussions required) *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Specifications (Excerpt)】 ■Press System ・Maximum Pressure: 2000N ・Pressure Setting Range: 200N to 2000N ・Pressure Setting Unit: 1N ・Pressurization Time: 0.1 to 30 seconds ・Time Unit: 0.1 seconds ・Pressurization and Drive Method: Servo Motor ■Ultrasonic Oscillator ・Frequency: 20kHz or 35kHz ・US Emission Time Command: 0 to 9.99 seconds ・Maximum Output: Selected according to application ・Control Method: Time (sec), Energy (Ws), Peak Power (W) ・Amplitude Control: Digital Control ・Parameter Setting Items: Frequency, Ultrasonic Power, Joining Time, Ultrasonic Energy ■Main Unit ・Dimensions: Width 710mm, Depth 880mm, Height 1580mm ・Weight: 200kg (excluding electrical box) ・Compressed Air Pressure: 0.5MPa *For more details, please refer to the PDF document or feel free to contact us.
Price range
P6
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Applications/Examples of results
【Applications】 ■ Joining copper and aluminum wires with terminals ■ Joining between automotive terminals and busbars ■ Lead joining to power module substrates ■ Laminated joining of aluminum foil and copper foil for Li-ion batteries ■ Sealing of pipes such as heat pipes *For more details, please refer to the PDF materials or feel free to contact us.
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Company information
Our company was founded in 1976 in Okaya City, Nagano Prefecture, and since then, we have expanded our export business of machine tools to the Chinese and Southeast Asian markets. Starting in 1997, we began importing, selling, and servicing equipment for the electronics industry. Currently, we are also working on the development of our own products, such as various reflow soldering machines and ultrasonic metal joining devices, to meet market needs.