IoT transformation of factories in just 30 minutes! Equipment operation monitoring system 'Device Watcher'.
By monitoring the lighting status of the stacked signal lights, this system enables real-time visualization of equipment operating conditions. ◆ Just overlay it on existing stacked signal lights! It automatically acquires signals and communicates wirelessly, allowing for the visualization of equipment operating conditions. We provide a seamless solution from sensing devices to system visualization, making it easy for anyone to get started right away.
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◆ Three Features 1. Easy-to-install hardware for anyone Simply place the device over the existing stacked signal light! It can accommodate any size, color order, or flashing pattern of signal lights. *For facilities without stacked signal lights, alternative sensors can be used. 2. Easy wireless communication Utilizing a 920MHz band wireless network, it connects easily in any factory! The communication range is 1,500m in open areas and over 100m within the factory. It is resistant to radio interference and features multi-hop and retransmission capabilities for reliable use. 3. Immediate visibility with ready-to-use software Just log in to start using it right away! There’s no need for complicated software installation or settings. It’s designed for immediate use, allowing you to utilize it with confidence. ◆ Additional Information - If there are no stacked signal lights, monitoring of equipment operation can be done using current sensors, etc. - Signals output from PLCs can be input to the device via I/O, and visualization on the software is also possible. - For integration with higher-level systems or BI, CSV file downloads and API integration in JSON format are available. ◆ Feel free to contact us. https://sdk-info.com/
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Applications/Examples of results
- Analysis of equipment operating rate - Sensing using current sensors - Receiving signals from PLC via dry contacts and communicating to applications - System integration via API - Remote monitoring of equipment, email alerts - Visualization of old factories and lines - Visualization and centralized management of equipment without unified standards
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Since its establishment in 1976, we have been involved in semiconductor manufacturing, responding to the high-tech and high-quality demands of optoelectronics. We take pride in the high-quality, low-cost, and short-delivery products manufactured through our high standards of quality control and production technology, which we believe are superior to those of other manufacturers. Among these, the "Device Watcher," an IoT device for small and medium-sized manufacturing factories, was born in September 2017 by applying optical sensor technology. It is a system that visualizes the operational status of equipment within the factory. It can easily obtain data from existing stacked signal lights and equipment, allowing for straightforward visualization of operational status. Of course, no specialized knowledge is required, and data can be checked from PCs or smartphones. Additionally, we now provide solutions for predictive maintenance of equipment using AI and for achieving carbon neutrality. Please feel free to consult with us. By improving productivity in small and medium-sized manufacturing companies, we can respond to increasingly diverse and complex customer demands, leading to revitalization. The revitalization of small and medium-sized enterprises is what will connect to the revitalization of Japan's manufacturing industry. We will continue to leverage sensor technology and aim to expand into a wide range of fields.