Slippery properties, low aggressiveness, and anti-adhesion! Introducing wear-resistant coatings for Corson material die-cutting press processing.
The "IRIS-CA1" is a treatment proposed for extending the lifespan of press molds (punches and dies) used for processing Colson materials, which have been struggling with shot counts under harsh conditions in the previous "DLC-IRIS." Due to special conditions, AlCrN can be deposited in a smooth state with surface roughness similar to that of "DLC-IRIS." With a film thickness of 1μm, we have made it possible to deposit AlCrN with a smooth surface roughness, resulting in good adherence to precision parts. (In actual measurements, processing on a mirror test piece with Ra0.011 resulted in Ra0.017.) 【Features】 ■ Measures to extend the lifespan of press molds (punches and dies) for processing Colson materials that have been struggling with shot counts ■ AlCrN can be deposited in a smooth state with surface roughness similar to DLC-IRIS due to special conditions ■ Enables deposition of AlCrN with a smooth surface roughness at a film thickness of 1μm ■ Good adherence to precision parts *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Specifications】 ■Hardness Hv ・CA1: ~3500 Hv ・DLC-Iris: 6000~7000 Hv ■Heat Resistance Temperature ・CA1: 1000℃ ・DLC-Iris: 550℃ ■Film Thickness ・CA1: 1.0μm ・DLC-Iris: ~1.0μm ■Processing Temperature ・CA1: 450℃ ・DLC-Iris: 150℃ ■Surface Roughness (Ra) ・CA1: 6nm ・DLC-Iris: 4nm *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Applications】 ■ Precision ultra-hard press parts ■ Molded parts ■ Non-ferrous cutting tools ■ Various machine components *For more details, please refer to the PDF document or feel free to contact us.
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Simply having a low price or a short delivery time does not differentiate us from other companies, so we work with your representatives to achieve total cost performance through meetings and proposals. There are various types of surface treatment (surface modification). If you consult with us, we can suggest the best type of film if you let us know about any issues or your current situation. Please feel free to reach out if you have any concerns regarding mold lifespan or process defects.